China Hot selling CNC Spline Milling Machine Machining Spline Shaft with Various Tooth Shapes #8 screw shaft diameter

Product Description

  Product Description

Special Spline Hobbing Machine for Shaft End Spline gear hobbing machine 

HXK450*2500   >>>

CNC spline milling machine is our company’s own research and development of a series of screw processing machine leading varieties, the product is designed for processing all kinds of screw shaft end spline and special machine tools.  This machine adopts wide number control system.  

I. Machine tool structure features:  

1, the overall high strength casting bed, 4 CZPT rail layout, CZPT rail surface high-frequency quenching, good rigidity, high precision.  The bed saddle is on 2 CZPT rails, the head of a bed and the tail seat are on 2 CZPT rails.  Machine tool CZPT rail lubrication using centralized intermittent special lubrication pump lubrication, lubrication in time.  

2, the milling head motor adopts servo spindle motor, transmission adopts synchronous belt + helical gear structure, can make the hob achieve infinitely variable speed, wide speed range.  The milling head Angle is adjusted by worm gear and worm drive with variable tooth thickness, and the milling head is locked manually to ensure the stability of machining.  The milling head is equipped with automatic knife channeling mechanism, manual locking.  

3, the feed axis [Z axis, X axis] adopts precision ball screw through a wide number of servo motor direct drive, high transmission accuracy, good positioning accuracy.  

4, headstock spindle C axis adopts wide number servo motor directly connected precision wear-resistant worm gear and worm pair (the worm gear and worm pair is variable tooth thickness, the backlash is adjustable).  

5, slide plate for dovetail CZPT rail, high position accuracy, good fast speed.  

6, the spindle bearing is lubricated by oil, low temperature rise, high durability, and no daily lubrication maintenance.  

7, the machine tail seat is mechanical, flexible and reliable.  

8. The machine tool is equipped with a wide range of 218 control system.  

9, the machine is equipped with chip discharging machine, the iron filings generated in the milling process directly into the chip discharging machine, to ensure the clean working environment.  

10. The machine is equipped with 2 support frames and 3 tool axes.  

11. The electrical components in the machine tool electrical control cabinet are delixi brand. 

Item Content Unit
Machine tool use spline processing  
The length of the lathe bed 4200 mm
Bed width 1200(reference) mm
Bed CZPT rail type guide rail four  
Maximum machining diameter Φ450 mm
Maximum length of workpiece 2500 mm
Maximum milling spline modulus 10 mm
Maximum milling spline length 2200 mm
Power of main motor 11.0(MDSLSBS) KW
Milling head motor speed 1000 r/min
Milling head reduction ratio 0.5715  
Spindle Diameter 27,32,40(1 each) mm
Maximum hob diameter Φ130 mm
range of hob shifting 110 mm
Tail stock spindle diameter Φ130 mm
Maximum stroke of tailstock sleeve 150 mm
Tailstock sleeve mounting taper hole Morse # 6  
Number of servo control shafts Workpiece rotation (C-axis)  
Transverse saddle (Z axis)  
Longitudinal slide (X axis)  
numerical control system Four axis and 3 linkage  
C axis motor 38 Nm
C axis drive type worm and gear domestic
C axis transmission ratio 0.0625  
Maximum speed of axis C 50 r/min(infinitely variable speed)
C axis positioning accuracy 10 second of arc
C axis chuck specifications K72-400-A28  
X axis motor 18 Nm
X axis ball screw specifications 5571 domestic
X axis CZPT rail pair type 55 ° dovetail  
X axis positioning accuracy 0.02 mm
Z axis motor 38 Nm
Z axis ball screw specifications 6310 domestic
Z-axis bed saddle CZPT rail pair type Mountain track + horizontal track  
B axis motor 15 Nm
B axis drive type Worm and worm + trapezoidal screw domestic
condenser water pump high pressure water pump 450W
machine overall dimension 5000*2100*2100  
Machine weight ≈7.5 Ton

Q1,  How do I send my query?
You can contact us via email, phone, instant messaging (WhatsApp, , Skype). 

Q2,If you don’t know which model is suitable for your company, please tell us your requirements for the equipment, or you can send us the product drawings, and our engineers can help you choose the most suitable model for you. 

Q3,delivery time
The project will be completed within 20 days after receiving the deposit. Please communicate with the sales staff about the specific construction period. 

Q4,Payment Terms
30% by T/T as down payment, balance 70% by T/T before delivery. If others payment terms, we can discuss.Welcome to inquiry sales.

Q5,Can your engineers come to help us install and debug the machine? 
Yes, our engineers are available to travel to your place. Round flight tickets & accommodation will be at your cost.

Q6, If I can’t know how to operate. Can your engineer help me programme well on machine?
Sure. You can provide your detailed sample drawing.engineer can programme well on machine. Or in some machines, we will put into U-disc of operation video to help you.

Q7,Is there only 1 model of this device?
The standard processing diameter range of this equipment is 350mm, if you have other processing range, you can negotiate with the sales contact.  Length range, we can do from 1000mm to 8000mm, and all are integral cast bed. 

Q8, processing efficiency
Our CNC machine tool from the lathe bed casting weight, wide CZPT rail, large motor power, can use a maximum diameter of 50 round rod milling cutter processing, the maximum cutting depth can reach 40mm, so the processing efficiency is very high. 

Q9,What control system does the equipment use
Our standard configuration is HangZhou CNC system, fanuc and CHINAMFG can also be used, but the price is slightly different, please contact sales for details. 

  • Focus on the production of high efficiency special CNC machine tools.We also take special orders. That is, we can design machine tools for special purposes.

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After-sales Service: Video Remote Instruction
Warranty: One-Year After Sales Service
Application: Metal
Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method: Linear Control
Control Method: Semi-Closed Loop Control
Samples:
US$ 62800/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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How do screw jacks impact the overall cost-effectiveness of industrial processes?

Screw jacks have a significant impact on the overall cost-effectiveness of industrial processes. They offer several advantages that contribute to cost savings, improved efficiency, and increased productivity. Here’s how screw jacks impact the cost-effectiveness of industrial processes:

  • Precision and Accuracy: Screw jacks provide precise and accurate positioning, alignment, and movement of components. This precision reduces errors, rework, and scrap, resulting in higher product quality and lower production costs. Accurate positioning also improves the efficiency of assembly, reducing the time required for adjustments and alignments.
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  • Load Handling Capacity: Screw jacks have high load handling capacities, allowing them to support heavy loads. This eliminates the need for additional equipment or specialized machinery, reducing capital investment and operational costs. The ability to handle substantial loads efficiently also improves productivity and throughput.
  • Maintenance and Durability: Screw jacks are designed for durability and require minimal maintenance. Their robust construction and use of materials that withstand harsh environments contribute to their long service life. Reduced maintenance requirements result in lower maintenance costs and less downtime, leading to increased overall productivity.
  • Energy Efficiency: Screw jacks offer energy-efficient operation. They consume power only during movement or adjustment and require no power when holding a position. This energy efficiency reduces operational costs and contributes to a greener and more sustainable approach to industrial processes.
  • Safety and Operator Ergonomics: Screw jacks can improve safety and operator ergonomics in industrial processes. They allow for controlled and precise movement, reducing the risk of accidents or injuries. Moreover, screw jacks can be designed to facilitate ergonomic positioning of workpieces, reducing strain on operators and enhancing their productivity.
  • Reliability and Longevity: Screw jacks are known for their reliability and long service life. Their robust construction and use of high-quality materials ensure dependable performance even in demanding industrial environments. The reduced need for frequent replacements or repairs contributes to cost savings in the long run.

By offering precision, flexibility, efficiency, durability, and safety, screw jacks positively impact the cost-effectiveness of industrial processes. They optimize productivity, reduce operational expenses, and enhance the overall efficiency of manufacturing, assembly, and material handling processes.

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How do manufacturers ensure the durability and longevity of screw jacks?

Manufacturers employ various strategies and design considerations to ensure the durability and longevity of screw jacks. These measures aim to enhance the structural integrity, reliability, and resistance to wear and tear. Here are some key approaches manufacturers use to ensure the durability and longevity of screw jacks:

  • High-Quality Materials: Manufacturers use high-quality materials in the construction of screw jacks to enhance their durability. Components such as screws, nuts, housing, bearings, and load-bearing parts are often made from materials such as hardened steel alloys or other durable metals. These materials offer excellent strength, resistance to deformation, and robustness, ensuring that the screw jacks can withstand heavy loads and prolonged use.
  • Surface Treatments: Surface treatments and coatings are applied to screw jack components to improve their resistance to corrosion, abrasion, and wear. Common surface treatments include electroplating, powder coating, or applying specialized protective coatings. These treatments provide a layer of defense against environmental factors, such as moisture, chemicals, or abrasive particles, which can degrade the components and compromise the longevity of the screw jacks.
  • Precision Manufacturing: Precision manufacturing processes are employed to ensure the accurate fabrication of screw jacks. Tight tolerances and meticulous machining techniques are utilized to achieve proper fit and alignment of components. This precision manufacturing minimizes mechanical play, reduces friction, and optimizes the overall performance of the screw jacks, contributing to their durability and longevity.
  • Load Capacity and Safety Margins: Manufacturers carefully determine the load capacity of screw jacks and incorporate safety margins to ensure their long-term durability. By specifying load capacities that exceed the expected maximum loads, manufacturers provide a safety buffer that prevents the screw jacks from operating near their limits. This approach minimizes stress on the components and extends their lifespan, reducing the risk of premature failure or damage.
  • Regular Maintenance Guidelines: Manufacturers provide maintenance guidelines and recommendations for screw jacks. These guidelines outline routine maintenance tasks, such as lubrication, inspection, and cleaning, that should be performed to ensure optimal performance and longevity. Following these maintenance guidelines helps prevent the accumulation of debris, corrosion, or other factors that could negatively impact the durability of the screw jacks.
  • Quality Assurance Testing: Manufacturers conduct rigorous quality assurance testing to validate the durability and longevity of screw jacks. These tests may include performance testing, load testing, endurance testing, and environmental testing. By subjecting the screw jacks to stringent testing conditions, manufacturers can verify their performance, identify potential weaknesses, and make design improvements to enhance durability and longevity.

By using high-quality materials, applying surface treatments, employing precision manufacturing, incorporating load capacity and safety margins, providing maintenance guidelines, and conducting quality assurance testing, manufacturers ensure the durability and longevity of screw jacks. These measures help to deliver reliable and long-lasting products that can withstand demanding applications and operating conditions.

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Which industries and sectors commonly rely on screw jacks for their operations?

Screw jacks find applications in various industries and sectors where lifting heavy loads, adjusting height, or precise positioning is required. Here are some of the industries and sectors that commonly rely on screw jacks for their operations:

  • Manufacturing: Screw jacks are extensively used in manufacturing industries for tasks such as lifting and positioning heavy equipment, adjusting assembly line heights, and aligning components during production processes.
  • Construction: The construction industry utilizes screw jacks for tasks like lifting and stabilizing structural elements during building construction, adjusting formwork and scaffolding heights, and positioning heavy machinery or materials.
  • Automotive: In the automotive sector, screw jacks are employed for lifting vehicles during maintenance and repairs, adjusting conveyor heights in assembly lines, and positioning components during manufacturing processes.
  • Transportation and Logistics: Screw jacks are used in transportation and logistics for tasks such as adjusting loading dock heights, raising or lowering platforms on trucks or trailers, and positioning cargo handling equipment.
  • Entertainment and Events: The entertainment and events industry relies on screw jacks for stage setups, lifting and adjusting lighting equipment, raising or lowering platforms for performers, and creating dynamic stage effects.
  • Aerospace and Defense: Screw jacks are utilized in the aerospace and defense sectors for applications such as adjusting heights of launch platforms, positioning aircraft components during assembly, and operating heavy-duty doors or hatches.
  • Material Handling and Warehousing: Screw jacks are found in material handling and warehousing operations for tasks like adjusting conveyor heights, lifting heavy pallets or containers, and positioning racks or shelves.
  • Mining and Heavy Machinery: The mining industry and sectors involving heavy machinery utilize screw jacks for lifting and positioning equipment, adjusting conveyor heights, and supporting heavy loads in various mining operations.
  • Energy and Utilities: Screw jacks are employed in energy and utility sectors for tasks such as adjusting heights of solar panels or wind turbines, raising or lowering equipment in power plants, and positioning components in utility infrastructure.
  • Medical and Rehabilitation: In the medical and rehabilitation fields, screw jacks are used for height adjustment of medical beds, positioning of imaging equipment, and providing adjustable support systems for patients.

This list is not exhaustive, and screw jacks may find applications in other industries and sectors beyond those mentioned. The versatility, load capacity, and precise control offered by screw jacks make them valuable tools in a wide range of operations requiring lifting, adjusting, or positioning heavy loads.

China Hot selling CNC Spline Milling Machine Machining Spline Shaft with Various Tooth Shapes   #8 screw shaft diameterChina Hot selling CNC Spline Milling Machine Machining Spline Shaft with Various Tooth Shapes   #8 screw shaft diameter
editor by CX 2023-12-17

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