China Custom Homemade Steel Bar Hardened Hydraulic Linear Shaft 60mm (WCS60 SFC60) best set screw for round shaft

Product Description

Product Description
Linear Shaft is the guiding effect of sliding bearing, which can make the products of linear motion.
The necessary conditions required by the linear motion system is: simple design, the best performance, low maintenance cost, using the selected durable material, high-frequency heat treatment, the accurate outside
diameter size, roundness, really straight and surface treatment, etc.

Linear Shaft  (Linear rod; Steel bar; Optical axis)
Product Name Homemade steel bar hardened hydraulic Linear shaft 60mm (WCS60 SFC60)
Model No. Linear Shaft WCS60 SFC60
Material Carbon Steel
Hardness HRC60 ± 2
Hardened layer thickness

0.8mm-3mm

Length 0-6000mm (If you need above 6000mm,we can anti-connect for you)
Precision g6
Roughness Within 1.5μm
Straightness Not excess 1.5μm of 100mm (Rmax)
Other linear shaft type Solid shaft, hollow shaft, threaded shaft, stainless steel shaft
Other Material Bearing Steel GCr15, Carbon Steel 45#, SUS440C 
OEM & Customized We are Professional bearing manufactory in China, the bearing of High Quality can be OEM & Customized according to your requirement, such as for thread shaft or not, Reduced shaft diameter, Coaxial Holes Drilled and Tapped, Flats-Single or Multiple, Key Way, Snap ring Grooves, Radial Holes Drilled and Tapped, Chamfering, etc.

 

JLD Linear Shaft Application: 

1. CHINAMFG shaft
Generally applicable to industrial robots, as a professional measuring instruments, medical  equipment, precision machine tools, aircraft shaft, pneumatic mandrel movement part. 
2. Hollow shaft
With its  weight to reduce equipment, simplify the structure of the advantages, you can then wear the internal measurement of  wire, compressed air, can also add lubricants and hydraulic oil. 
3. Stainless steel shaft
It’s generally suitable  for use as a part of the measurement in the presence of chemicals such as chemicals, seawater and other
Substances. 
Special machining shafts are finely finished after heat treatment with hard chrome plating for all types  of automation equipment. 

JLD Special Machining for Linear Shaft: 
1. For the Length 

We can offer linear shaft with diameterφ5mm-φ150mm. Maxium length up to 6000mm. 

When you are special requirements on length, we can meet your machining requirements with different length. 

When you request above 6000mm, we can anti-connect for you. 

2. For Special Processing

When you have special requirements on machining. Such as threading, coaxial holes drilled and tapped, radial holes drilled and tapped, reduced shaft diameter etc, we can machine for you, and these special machines are finished after heat treatment and hard chromic so that ensure the precision of product. 

Send us your detailed sketch or blue print for propmt quotation and action, you should be satisfied with our service. 

 

 

About Us

HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products since 2007. We specialized in producing linear guidesball screwslinear shaftslinear motion slide unitslinear bearingsrod ends bearingscam follower bearings/Needle roller bearingprecision linear module with good quality and competitive price. For OEM service, the products can be Customized according to customers’ needs for standard or non-standard bearings. 

Our Services

Our Quality: 
Quality is the life. We use only the best quality material to ensure the standard of our product range is of the highest caliber. 
All products we sold out are strictly selected and tested by our QC department. 
Warranty: 
We provide 1 year warranty for all products. 
Payment: 
We accept payment via TT (Bank transfer), Paypal, Western Union, and Money Gram. 
We accept bank transfer for large orders. For small order, you’d better pay via Paypal, Western union or Money Gram
Shipping: 
We offer as many shipping options as possible, including DHL, UPS, TNT, FedEx and EMS, Airfreight and by Sea. 

FAQ
1. Are you factory or trading company? 
We are factory with most competitive price and high quality. We are Alibaba Gold Supplier seller since 2011. 

2. Customized accepted? 
Yes, of course, such as the bearing brand of Japanese, USA, Sweden and so on are available. If that, please send us the drawing of the type with the picture will be most appreciated. 

3. Can I get some samples or more discounts? 
Yes, just to contact us and we are honored to offer samples to you for checking. 

4. How about the time of delivery? 
For the products in stock, it will be sent out in 1-3 days; Or it will be sent out 3-30 days according to the quantity. 

5. What’s your products main line? 
Since 2007, we specialized in producing all kinds of linear shaft, linear bearing, flange bearing, ball screw, linear CZPT way, linear motion ball bearing, needle roller bearing, etc. 

6. How can I get a quotation? 
Normally, we will quote within 24 hours. If you are in urgent, please give a call or let us know in your email with the details. 
We need information bellow: 
1. The Model Number/ the detail drawing of non-standard bearing; 
2. Quantity; 
3. Material; 
4. Surface treatment; 
5. Any special packing or other requirements. 

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Material: Carbon Steel
Stiffness & Flexibility: Stiffness / Rigid Axle
Axis Shape: Straight Shaft
Appearance Shape: Round
Transport Package: Standard Export Package/Customzied
Specification: Size 60mm
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

screw jack

Can screw jacks be integrated with control systems for automation and remote operation?

Yes, screw jacks can be integrated with control systems to enable automation and remote operation. This integration allows for enhanced control, monitoring, and synchronization of multiple screw jacks within a system. Here’s how screw jacks can be integrated with control systems:

  • Motorized Screw Jacks: Motorized screw jacks are equipped with electric motors that provide the power required for lifting and adjusting loads. These motorized screw jacks can be integrated with control systems to enable automation and remote operation. The control system can include a programmable logic controller (PLC), human-machine interface (HMI), or a dedicated control unit.
  • Communication Protocols: Screw jacks integrated with control systems can use various communication protocols to facilitate remote operation and automation. Common protocols include Modbus, CAN bus, Ethernet/IP, or Profinet. These protocols allow the control system to communicate with the motorized screw jacks, sending commands, receiving feedback, and monitoring their status.
  • Position Feedback: Motorized screw jacks integrated with control systems can provide position feedback, allowing the control system to accurately monitor and control the position of the screw jacks. Position sensors, such as encoders or linear potentiometers, can be installed on the screw jacks to provide precise position data to the control system.
  • Programming and Sequencing: Control systems can be programmed to execute specific sequences of movements and actions using motorized screw jacks. This programming can include predefined motion profiles, synchronized movements of multiple screw jacks, or customized sequences to meet specific application requirements.
  • Remote Operation and Monitoring: Integration with control systems allows for remote operation and monitoring of screw jacks. Through the control system’s interface, operators can remotely control the screw jacks, adjust their positions, monitor their status, and receive real-time feedback on load, position, or any potential issues.
  • Integration with Overall Automation Systems: Screw jacks integrated with control systems can be part of larger automation systems, where they work in conjunction with other devices, such as sensors, actuators, or safety systems. This integration enables seamless coordination and synchronization of multiple components to achieve complex automation tasks.

The integration of screw jacks with control systems for automation and remote operation provides numerous benefits, including improved efficiency, precise control, enhanced safety, and the ability to monitor and adjust loads in real-time. This integration is particularly advantageous in applications that require synchronized movement, precise positioning, or remote control of multiple screw jacks within a system.

screw jack

What are the common signs of wear or issues that might require screw jack maintenance?

Regular maintenance is important for ensuring the proper functioning and longevity of screw jacks. It helps identify and address potential issues before they escalate into more significant problems. Here are some common signs of wear or issues that might indicate the need for screw jack maintenance:

  • Unusual Noise: If a screw jack starts producing unusual noises during operation, such as grinding, squeaking, or knocking sounds, it could indicate a problem. These noises may be a result of worn or damaged components, inadequate lubrication, misalignment, or other mechanical issues. Prompt maintenance is necessary to diagnose and resolve the source of the noise.
  • Increased Friction: If the movement of the screw jack becomes more difficult or requires excessive force, it could indicate increased friction within the mechanism. This may be caused by insufficient lubrication, contaminated lubricant, or worn components. Addressing the friction issue through maintenance, including lubrication and inspection of components, is important to prevent further damage and ensure smooth operation.
  • Excessive Play or Backlash: Excessive play or backlash refers to unwanted movement or looseness in the screw jack assembly. It can occur due to worn or damaged components, improper assembly, or misalignment. Excessive play can negatively impact the precision, stability, and load-bearing capacity of the screw jack. Maintenance should be conducted to identify the cause of the play and rectify it to restore proper functionality.
  • Irregular Movement: If the screw jack exhibits irregular or jerky movement instead of smooth and consistent operation, it may indicate issues with the drive mechanism, misalignment, or worn parts. Irregular movement can affect the performance and accuracy of the screw jack, potentially leading to safety hazards or reduced efficiency. Maintenance is necessary to diagnose and address the underlying causes of irregular movement.
  • Leakage or Seal Damage: Screw jacks equipped with hydraulic or lubricant-filled systems may experience leakage or seal damage over time. Leakage can result in a loss of lubrication or hydraulic fluid, leading to inadequate lubrication, reduced performance, or system failure. Regular inspection and maintenance of seals, gaskets, and fluid levels are necessary to identify and rectify any leaks or seal damage.
  • Visible Wear or Damage: Physical inspection of the screw jack is essential to identify visible signs of wear or damage. This may include worn threads, cracked or damaged housing, bent or misaligned components, or signs of corrosion. Any visible wear or damage should be addressed through maintenance to prevent further deterioration and ensure safe and reliable operation.

Regular inspection and maintenance are crucial to detect and address these signs of wear or issues promptly. It is recommended to follow the manufacturer’s guidelines for maintenance intervals and procedures to ensure the optimal performance and longevity of screw jacks.

screw jack

How do manufacturers ensure the quality and reliability of screw jack mechanisms?

Manufacturers employ various quality control and testing measures to ensure the quality and reliability of screw jack mechanisms. These measures are implemented throughout the manufacturing process to verify that the screw jack meets the required standards and performance specifications. Here are some common practices manufacturers use to ensure quality and reliability:

  • Design and Engineering: Manufacturers invest in robust design and engineering processes to develop screw jack mechanisms that meet the intended specifications. This includes selecting appropriate materials, determining the optimal thread design, and performing structural analysis to ensure the screw jack can handle the expected loads and movements. Thorough design and engineering processes contribute to the overall quality and reliability of the mechanism.
  • Material Selection: Manufacturers carefully select materials with the necessary strength, durability, and corrosion resistance for the construction of screw jack mechanisms. High-quality materials, such as alloy steels or stainless steels, are often chosen to ensure the longevity and reliability of the screw jack. Material selection is based on factors such as load requirements, environmental conditions, and industry standards.
  • Quality Assurance: Manufacturers implement comprehensive quality assurance processes to monitor and control the manufacturing steps. These processes include inspections, audits, and documentation to ensure that each screw jack meets the specified quality standards. Quality assurance measures may involve checks for dimensional accuracy, thread quality, surface finish, and proper assembly. Through quality assurance, manufacturers can identify and address any potential defects or deviations from the desired specifications.
  • Testing and Performance Evaluation: Manufacturers conduct rigorous testing and performance evaluations to verify the functionality, load capacity, and reliability of screw jack mechanisms. This may involve load testing, endurance testing, and cycling tests to simulate real-world operating conditions. Testing helps validate the performance of the screw jack and ensures that it can handle the intended loads and movements without failure or significant degradation over time.
  • Compliance with Standards: Manufacturers ensure that screw jack mechanisms comply with relevant industry standards and regulations. Compliance with standards such as ISO (International Organization for Standardization) or specific industry standards provides assurance of the quality and reliability of the product. Manufacturers may obtain certifications or undergo third-party audits to validate compliance with these standards.
  • Customer Feedback and Continuous Improvement: Manufacturers value customer feedback and use it to drive continuous improvement in the design, manufacturing, and performance of screw jack mechanisms. By actively seeking input from customers and end-users, manufacturers can identify areas for enhancement and implement changes to improve the quality and reliability of their products.

By implementing stringent design processes, careful material selection, thorough quality assurance, testing and performance evaluation, compliance with standards, and continuous improvement practices, manufacturers ensure the quality and reliability of screw jack mechanisms. These measures help deliver screw jacks that meet the industry’s expectations for performance, safety, and durability.

China Custom Homemade Steel Bar Hardened Hydraulic Linear Shaft 60mm (WCS60 SFC60)   best set screw for round shaftChina Custom Homemade Steel Bar Hardened Hydraulic Linear Shaft 60mm (WCS60 SFC60)   best set screw for round shaft
editor by CX 2023-12-28

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