China Good quality High Purity Customized Sizes Alumina Ceramic Shaft CZPT shaft seal

Product Description

High Purity Customized Sizes Alumina Ceramic Shaft

Mission Ceramic provides high quality alumina ceramic rods.

Features of Mission Alumina Ceramic Rods
 

1. High temperature resistance: 99.7% Al2O3 rods can stand 1800C at most.

95% Al2O3 rods can stand 1500C at most.

2. Good CZPT resistance: 99.7% Al2O3 rods, 3.9g/cm3, 95% Al2O3 rods 3.6g/cm3.

3. Good insulating property.

4. Tight tolerance: we can grind and polish the outer surface and length.

5. Size tolerance can be +/-0.02mm after machining.
Surface roughness can reach to Ra0.2um.

6. Fast delivery, we have large quantity alumina ceramic rods and blanks in stock.

7. Inspection, each single rods will be tested before shipping.

8. Low shipping cost, we have long time cooperation with shipping company, which can provide us very low prices.

Processing Methods

  1. Extruding:  Diameter from 0.8mm to 12.7mm. Max length 1800mm.
  2. Casting:    Diameter from 5mm to 45mm, Max length 1800mm.
  3. ISO Pressing: Diameter from 10mm to 80mm, Max Length 900mm

Standard sizes

Extruding Rods

Diameter (mm) 0.8-1.5 2.0-2.5 3.0-5.5 6.0-7.5 8.0-8.5 9.0-10.5 11.0-12.7
Max Length
(mm)
1250 1500 1800 1800 1800 1800 1800

For other sized rods, please contact with us.

Casting Rods

Diamer
(mm)
6 6.35 8 9.5 12 12.7 17 20 25.4 31.75
Max Length
(mm))
1000 1000 1300 1500 1500 1500 1800 1500 1500 800

For other sized rods, please contact with us.

ISO pressing rods are most made by requirement, if you need please contact with us.

Technical Data

Al2O3 Purity (%) Density
(g/cm3)
Bending Strength
(Mpa)
Expansion
(X10-6/ºC)
(25-800ºC)
Thermal Conductivity
(W/(m.R))
Dielectric Strength
(kv/mm)
Max Working Temperature (ºC) Water Absorption
(%)
95 3.60 364 7.6 20 11 1500 <0.2
99.7 3.90 450 8.0 35 12 1800 <0.1

Packaging:
 1. Clean tubes by washing.
 2. Warped with bubble plastic paper.
3. Put in wood box padded with foam board.
4. Sealed the box with screws which is easy to be opened.
5. Fragile warning stick.

Shipping: By sea, by Air, by express way.

Warranty:

  1. If any broken during shipment, we will send replacement for free or send back your payment. (In case we arrange the shipping).

If tolerance is not same with what we discussed, we will send replacements. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Refractoriness (℃): 1580< Refractoriness< 1770
Feature: Long Time Materials, Instant Materials
Type: Refractory Material
Shape: Customized
Material: Alumina Block
Color: White
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

screw jack

How do screw jacks compare to other methods of lifting and adjusting loads?

When comparing screw jacks to other methods of lifting and adjusting loads, several factors come into consideration. Here’s a comparison of screw jacks with other commonly used methods:

  • Hydraulic Systems: Screw jacks offer several advantages over hydraulic systems:
  • Control and Precision: Screw jacks provide precise control and incremental adjustments. Hydraulic systems, on the other hand, may have limitations in terms of fine-tuning and precise positioning.
  • Self-Locking: Screw jacks have a self-locking feature, which means they can hold positions without the need for continuous hydraulic pressure. Hydraulic systems typically require constant pressure to maintain position, which can be a disadvantage in certain applications.
  • Simplicity and Maintenance: Screw jacks are generally simpler in design and require less maintenance compared to hydraulic systems. Hydraulic systems involve additional components such as pumps, hoses, valves, and hydraulic fluid, which can introduce complexity and maintenance requirements.
  • Load Capacity: Screw jacks are available in a wide range of load capacities, making them suitable for both light-duty and heavy-duty applications. Hydraulic systems can handle higher loads but may be less suitable for precise adjustments in lighter load ranges.
  • Pneumatic Systems: Screw jacks offer several advantages over pneumatic systems:
  • Precision and Control: Screw jacks provide precise and controlled adjustments, allowing for accurate positioning. Pneumatic systems may have limitations in terms of fine-tuning and precise control.
  • Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous pneumatic pressure. Pneumatic systems require continuous pressure to maintain position, which can be a drawback in certain applications.
  • Energy Efficiency: Screw jacks are typically more energy-efficient compared to pneumatic systems since they do not require a constant supply of compressed air.
  • Load Capacity: Screw jacks can handle a wide range of load capacities, making them suitable for various applications. Pneumatic systems may have limitations in terms of handling heavy loads.
  • Electric Actuators: Screw jacks offer several advantages over electric actuators:
  • Load Capacity: Screw jacks are capable of handling high loads and are suitable for heavy-duty applications. Electric actuators may have limitations in terms of load capacity.
  • Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous electric power. Electric actuators may require continuous power to maintain position.
  • Precision and Control: Screw jacks provide precise control and incremental adjustments. Electric actuators can offer precise positioning but may have limitations in terms of fine-tuning and incremental adjustments.
  • Cost-Effectiveness: Screw jacks are often more cost-effective compared to electric actuators, making them a preferred choice in certain applications.

It’s important to note that the choice between screw jacks and other methods depends on the specific requirements of the application, such as load capacity, precision, control, maintenance, and cost considerations. Each method has its strengths and limitations, and manufacturers and engineers evaluate these factors to determine the most suitable solution for a particular lifting or adjusting task.

screw jack

How do manufacturers ensure the durability and longevity of screw jacks?

Manufacturers employ various strategies and design considerations to ensure the durability and longevity of screw jacks. These measures aim to enhance the structural integrity, reliability, and resistance to wear and tear. Here are some key approaches manufacturers use to ensure the durability and longevity of screw jacks:

  • High-Quality Materials: Manufacturers use high-quality materials in the construction of screw jacks to enhance their durability. Components such as screws, nuts, housing, bearings, and load-bearing parts are often made from materials such as hardened steel alloys or other durable metals. These materials offer excellent strength, resistance to deformation, and robustness, ensuring that the screw jacks can withstand heavy loads and prolonged use.
  • Surface Treatments: Surface treatments and coatings are applied to screw jack components to improve their resistance to corrosion, abrasion, and wear. Common surface treatments include electroplating, powder coating, or applying specialized protective coatings. These treatments provide a layer of defense against environmental factors, such as moisture, chemicals, or abrasive particles, which can degrade the components and compromise the longevity of the screw jacks.
  • Precision Manufacturing: Precision manufacturing processes are employed to ensure the accurate fabrication of screw jacks. Tight tolerances and meticulous machining techniques are utilized to achieve proper fit and alignment of components. This precision manufacturing minimizes mechanical play, reduces friction, and optimizes the overall performance of the screw jacks, contributing to their durability and longevity.
  • Load Capacity and Safety Margins: Manufacturers carefully determine the load capacity of screw jacks and incorporate safety margins to ensure their long-term durability. By specifying load capacities that exceed the expected maximum loads, manufacturers provide a safety buffer that prevents the screw jacks from operating near their limits. This approach minimizes stress on the components and extends their lifespan, reducing the risk of premature failure or damage.
  • Regular Maintenance Guidelines: Manufacturers provide maintenance guidelines and recommendations for screw jacks. These guidelines outline routine maintenance tasks, such as lubrication, inspection, and cleaning, that should be performed to ensure optimal performance and longevity. Following these maintenance guidelines helps prevent the accumulation of debris, corrosion, or other factors that could negatively impact the durability of the screw jacks.
  • Quality Assurance Testing: Manufacturers conduct rigorous quality assurance testing to validate the durability and longevity of screw jacks. These tests may include performance testing, load testing, endurance testing, and environmental testing. By subjecting the screw jacks to stringent testing conditions, manufacturers can verify their performance, identify potential weaknesses, and make design improvements to enhance durability and longevity.

By using high-quality materials, applying surface treatments, employing precision manufacturing, incorporating load capacity and safety margins, providing maintenance guidelines, and conducting quality assurance testing, manufacturers ensure the durability and longevity of screw jacks. These measures help to deliver reliable and long-lasting products that can withstand demanding applications and operating conditions.

screw jack

How do manufacturers ensure the quality and reliability of screw jack mechanisms?

Manufacturers employ various quality control and testing measures to ensure the quality and reliability of screw jack mechanisms. These measures are implemented throughout the manufacturing process to verify that the screw jack meets the required standards and performance specifications. Here are some common practices manufacturers use to ensure quality and reliability:

  • Design and Engineering: Manufacturers invest in robust design and engineering processes to develop screw jack mechanisms that meet the intended specifications. This includes selecting appropriate materials, determining the optimal thread design, and performing structural analysis to ensure the screw jack can handle the expected loads and movements. Thorough design and engineering processes contribute to the overall quality and reliability of the mechanism.
  • Material Selection: Manufacturers carefully select materials with the necessary strength, durability, and corrosion resistance for the construction of screw jack mechanisms. High-quality materials, such as alloy steels or stainless steels, are often chosen to ensure the longevity and reliability of the screw jack. Material selection is based on factors such as load requirements, environmental conditions, and industry standards.
  • Quality Assurance: Manufacturers implement comprehensive quality assurance processes to monitor and control the manufacturing steps. These processes include inspections, audits, and documentation to ensure that each screw jack meets the specified quality standards. Quality assurance measures may involve checks for dimensional accuracy, thread quality, surface finish, and proper assembly. Through quality assurance, manufacturers can identify and address any potential defects or deviations from the desired specifications.
  • Testing and Performance Evaluation: Manufacturers conduct rigorous testing and performance evaluations to verify the functionality, load capacity, and reliability of screw jack mechanisms. This may involve load testing, endurance testing, and cycling tests to simulate real-world operating conditions. Testing helps validate the performance of the screw jack and ensures that it can handle the intended loads and movements without failure or significant degradation over time.
  • Compliance with Standards: Manufacturers ensure that screw jack mechanisms comply with relevant industry standards and regulations. Compliance with standards such as ISO (International Organization for Standardization) or specific industry standards provides assurance of the quality and reliability of the product. Manufacturers may obtain certifications or undergo third-party audits to validate compliance with these standards.
  • Customer Feedback and Continuous Improvement: Manufacturers value customer feedback and use it to drive continuous improvement in the design, manufacturing, and performance of screw jack mechanisms. By actively seeking input from customers and end-users, manufacturers can identify areas for enhancement and implement changes to improve the quality and reliability of their products.

By implementing stringent design processes, careful material selection, thorough quality assurance, testing and performance evaluation, compliance with standards, and continuous improvement practices, manufacturers ensure the quality and reliability of screw jack mechanisms. These measures help deliver screw jacks that meet the industry’s expectations for performance, safety, and durability.

China Good quality High Purity Customized Sizes Alumina Ceramic Shaft   CZPT shaft sealChina Good quality High Purity Customized Sizes Alumina Ceramic Shaft   CZPT shaft seal
editor by CX 2024-04-10

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