Product Description
Introducing our high-quality Shaft, designed for various applications in the field of motors and gears. This versatile product is an essential component for any home appliance, ensuring smooth and efficient operation.
Our Shaft is expertly crafted using premium materials, guaranteeing durability and long-lasting performance. With its precise dimensions and excellent load-bearing capacity, it seamlessly integrates with motors and gears, providing optimal power transmission.
Featuring a sleek design, this Shaft is not only functional but also aesthetically pleasing. Its compact size allows for easy installation and compatibility with a wide range of home appliances
With our discounted price, you can now enhance the performance of your home appliances without breaking the bank. Don’t miss out on this incredible offer!
Keywords: Shaft, Axis, Motor Shaft, Gear
| Available Material | 1. Stainless Steel: AISI303, AISI304, AISI316, AISI416, AISI420,etc. |
| 2. Free Cutting Steel:12L14,1215,etc. | |
| 3. Steel:C45(K1045), C20,etc | |
| 4. Aluminum: Al6061, Al6063, etc. | |
| 5. Carbon Steel:AISI1006,AISI1571,AISI1571,etc. | |
| 6. Alloy Steel: SCM435,10B21,etc. | |
| 7. According to customer’s requirement | |
| Finish | Electroplating: Zinc Plating, Ni Plating, Electroless Nickel Plating, Zn-Ni Alloy Plating, Tin Plating, Copper-plating, Hot-dip Galvanizing, Black Oxide Coating, Black Anodizing, etc |
| Rust Preventive Oil | |
| Testing Equipment | CMM, Projector, Pull Tester, Projecting Apparatus |
| Salt Spray Test, Durometer, Coating Analyzer, Tensile Machine | |
| Management System | ISO9001 / IATF16949 |
| Certification | SGS, RoHS, Material Certification, PPAP |
| Production Capability | Auto Lathe Turning: ODΦ1.0-20mm, Tolerance. ± 0.01mm |
| CNC Lathe Turning: ODΦ1.0-460mm, Tolerance. ± 0.005mm | |
| CNC Milling:800x600mm (LxW), Tolerance.±0.05mm | |
| Grinding: Tolerance. ± 0.002mm | |
| Screw Cold Heading and Rolling: Metric 0.8-M16 | |
| Injection: 300T Max | |
| Stamping:2 50T Max |
1.
Location
Kexionda Electric Machinery Manufacturing Co., Ltd. (KXD) was established in 1998 and is located in the hinterland of the Pearl River CHINAMFG in South China. It is a professional enterprise that develops and produces micromotors. It now has a factory area of more than 10,000 square meters, more than 200 employees, and an annual output of 5 million motors. It mainly produces single-phase series motors (universal motors) and permanent magnet-brushed DC motors. The products are suitable for household appliances, commercial appliances, and electric equipment, such as mixers, egg beaters, meat grinders, meat mincers, ice crushers, paper shredders, bean grinders, soy milk machines, cooking machines, cloth machines, laboratory homogenizer and a series of electric products.
2.
“integrity and pragmatism”
Since its establishment, KXD has continued to innovate and win the market with integrity. The company comprehensively implements modern management, conducts production and sales based on the principle of benefiting customers, produces key parts of products by itself, continuously introduces automated production equipment, takes “quality and service” as its life, “integrity and pragmatism” as its foundation, and through its Design, production, and management are integrated to meet customer delivery deadlines to the greatest extent, effectively control product quality and reduce costs.
3.
Production standards
KXD strictly implements national standards during the production process, establishes and maintains the effective operation of the quality management system, and all products have 100% passed domestic CCC certification. All export products comply with Rohs and can pass EMC, UL, CE, VDE, and other certification requirements.
4.
Customer – first
At present, our company has dedicated project personnel to track product development, production, and after-sales service throughout the entire process, and is committed to providing customers with high-quality product solutions.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
US$ 5.33/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What advancements in screw jack technology have improved efficiency and reliability?
Advancements in screw jack technology have led to significant improvements in efficiency and reliability. Here are some key advancements that have contributed to these improvements:
- High-Efficiency Ball Screws: Traditional screw jacks often used trapezoidal or square threads, which had relatively lower efficiency due to higher friction. However, the introduction of high-efficiency ball screws in screw jack designs has greatly improved efficiency. Ball screws offer low friction and higher efficiency, resulting in reduced power consumption and improved overall system efficiency.
- Improved Lubrication Systems: Proper lubrication is crucial for the smooth operation and longevity of screw jacks. Advancements in lubrication systems, such as the use of self-lubricating materials, improved lubricants, and better sealing mechanisms, have enhanced the reliability and maintenance intervals of screw jacks. These advancements minimize wear, reduce friction, and ensure consistent performance over extended periods.
- Materials and Coatings: The use of advanced materials and coatings has significantly improved the durability and reliability of screw jacks. Components made from high-strength alloys, such as stainless steel or hardened steel, can withstand higher loads and resist wear. Additionally, coatings like zinc plating or epoxy coatings provide corrosion resistance, extending the lifespan of screw jacks in challenging environments.
- Integrated Sensors and Feedback Systems: Integration of sensors and feedback systems in screw jacks has improved their reliability and control. Position sensors, load sensors, and torque sensors can be integrated into screw jacks to provide real-time feedback and monitoring. This enables precise positioning, load measurement, and the ability to detect and respond to abnormal operating conditions, ensuring safe and reliable operation.
- Automation and Control Integration: The integration of screw jacks with advanced automation and control systems has improved efficiency and reliability. Motorized screw jacks can be integrated with programmable logic controllers (PLCs) or computer numerical control (CNC) systems, enabling precise and synchronized movements, remote operation, and automation. This integration minimizes human error, enhances repeatability, and optimizes the overall efficiency of screw jack systems.
- Design Optimization: Advancements in computer-aided design (CAD) and simulation tools have allowed for the optimization of screw jack designs. Finite element analysis (FEA) and virtual prototyping enable the evaluation and refinement of various design parameters, resulting in improved load-bearing capabilities, reduced weight, and enhanced structural integrity. These design optimizations contribute to increased efficiency and reliability.
These advancements in screw jack technology have collectively improved efficiency, reliability, and overall performance. Manufacturers continue to innovate and refine screw jack designs to meet the evolving needs of various industries, ensuring that screw jacks remain a reliable and efficient solution for lifting and adjusting loads.
How do screw jacks enhance the performance of lifting and leveling applications?
Screw jacks are versatile mechanical devices that enhance the performance of lifting and leveling applications in several ways. Here are some ways in which screw jacks contribute to improved performance:
- Precise Positioning: Screw jacks offer precise positioning control, allowing for accurate adjustment of height or level. The threaded screw mechanism provides fine incremental movements, enabling operators to achieve the desired position with high precision. This level of control is crucial in applications where precise alignment, leveling, or height adjustment is required.
- Heavy Load Capacity: Screw jacks are capable of lifting and supporting heavy loads. They are designed to handle substantial weight and provide reliable load-bearing capabilities. The mechanical advantage of the screw thread allows for efficient transfer of force, enabling screw jacks to handle loads that would be impractical or challenging for other lifting mechanisms.
- Stability and Safety: Screw jacks offer stability and safety during lifting and leveling operations. The threaded screw mechanism ensures that the load remains secure and stable in the desired position, minimizing the risk of accidental movement or shifting. Screw jacks are designed with safety features such as locking mechanisms or braking systems to prevent unintended lowering or sudden movements, enhancing overall safety for both operators and the lifted load.
- Adjustability and Flexibility: Screw jacks provide adjustability and flexibility in lifting and leveling applications. They can be easily adjusted to accommodate different heights or levels, making them suitable for a wide range of applications. Screw jacks are available in various sizes, load capacities, and configurations, allowing for customization and adaptation to specific requirements.
- Reliability and Durability: Screw jacks are known for their reliability and durability. They are constructed with robust materials and designed to withstand heavy loads, frequent use, and harsh operating conditions. The screw thread mechanism is inherently resistant to wear and provides excellent load-holding capabilities, ensuring long-term performance and reliability.
- Manual or Motorized Operation: Screw jacks can be operated manually or with motorized systems, providing flexibility in choosing the appropriate mode of operation based on the specific application. Manual screw jacks are often used when precise control is required, while motorized screw jacks offer increased speed and automation for lifting or leveling larger or heavier loads.
By offering precise positioning, high load capacity, stability, adjustability, reliability, and flexibility in operation, screw jacks significantly enhance the performance of lifting and leveling applications. Their versatility and ability to handle heavy loads make them a preferred choice in various industries where controlled lifting, leveling, or positioning is essential.
Can you explain the basic principle behind the operation of a screw jack?
The basic principle behind the operation of a screw jack is the conversion of rotational motion into linear motion. A screw jack consists of a threaded shaft, known as the screw, and a nut that engages with the screw’s threads. When the screw is rotated, it moves the nut linearly along its threads, resulting in linear displacement. Here are some key points regarding the basic principle of operation for a screw jack:
- Rotational Motion: The operation of a screw jack begins with the application of rotational motion to the screw. This can be achieved through various means, such as manually turning a handle, using an electric motor, or employing hydraulic or pneumatic systems. The rotational motion is typically applied to the top end of the screw.
- Threaded Shaft: The screw in a screw jack is a threaded shaft with helical grooves running along its length. The threads can be either square or trapezoidal in shape. The pitch of the screw refers to the distance traveled along the screw’s axis for each complete revolution. The pitch determines the linear displacement achieved per rotation.
- Nut Engagement: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut is free to move linearly along the screw’s length when the screw is rotated.
- Linear Motion: As the screw is rotated, the nut moves along the screw’s threads, causing linear displacement. The direction and magnitude of the displacement depend on the rotational direction and the pitch of the screw. Clockwise rotation typically results in upward linear displacement, while counterclockwise rotation leads to downward displacement.
- Mechanical Advantage: One of the advantages of a screw jack is its ability to provide a mechanical advantage. The pitch of the screw determines the distance traveled per revolution. By increasing the pitch or using multiple-start threads, the linear displacement achieved per rotation can be increased, allowing for the lifting or lowering of heavier loads with relatively less rotational effort.
- Self-Locking: The friction between the screw and the nut helps to maintain the position of the load once the rotational force is removed. This self-locking characteristic of screw jacks allows them to hold loads in position without requiring continuous power or external braking mechanisms.
In summary, the basic principle behind the operation of a screw jack involves the conversion of rotational motion into linear motion. By rotating the screw, the nut moves along the screw’s threads, resulting in linear displacement. The pitch of the screw determines the distance traveled per revolution, and the self-locking nature of the screw and nut interface helps maintain the position of the load.
editor by Dream 2024-04-25
China factory Custom CNC Machined 705 Stainless Steel Quick Release Clamping Shaft Collar OEM Square Steering Shaft Locking Double Split screw shaft drawing
Product Description
| Model NO. | Custom Parts | Application | Fastener, Auto and Motorcycle Accessories, Hardware Tool, Machinery Accessory |
| Standard | GB, EN, China GB Code, JIS Code, TEMA, ASME | Surface Treatment | Anodizing |
| Production Type | Mass Production | Machining Method | CNC Machining |
| Material | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron | Drawing Type | Dwg, Dxf, Step, Iges, Pdf, STP, etc. |
| Tolerance | +/-0.002mm, or Customized | Roughness | Ra0.2-Ra3.2 , or Customized |
| Surface Finish | Anodization, Plating, Passivation, Polish, Brush | Colors | Blue, Red, Black, Gold, Orange, Green, Gray, White |
| Sample Service | Available | Part Name | CNC Machining Parts |
| Service | Machining, Assembly, Surface Treatment, etc. | Dimensions | Customized |
| Lead Time | 1-4 Weeks Depends on Requests | MOQ | 1 PCS, But Over 100PCS Is a Price Break Point |
| Machining Capability | 3,4,5 Axis CNC Milling, CNC Turning, Sheet Metal | Price | Negotiable as Per Request |
| Transport Package | Foam, Carton | Specification | Custom dimension |
| Trademark | Custom | Origin | China |
| HS Code | 84799 0571 0 | Production Capacity | 50000PCS |
Product Description
| Parts Application | Industrial Parts, Bikes, Engine parts, Robotic Parts, Decoration, BMX, EDC, yoyo, CZPT parts, Electronics aluminum parts, Toys parts, Gears, Car parts, 4X4 parts, Medical Parts. Oil industry parts. Audio equipment parts, Musical Instrument parts |
||
| Machining Tolerance | The best tolerance is +/-0.002mm, can do as per your request. | ||
| Roughness | Ra0.2-Ra3.2, (as per specification) | ||
| Quotation | Need to know material, quantity, surface treatment, and another special request before sending you a quotation | ||
| Software Available | CAD, CHINAMFG Works, UG, CAD/CAM/CAE, PDF. | ||
| Surface Finish | Matte, Glossy, Tumbling, Smooth, beadblasting. | ||
| Surface Treatment | Anodization, Plating, Passivation, Polishing, Brushing. | ||
| Materials Available | Aluminum, Brass, Copper, Stainless Steel, Titanium, PVC, ABS, PEEK, Nylon, Delrin, Acrylic, Steel | ||
| Inspection instruments | Height Gauge, CMM, Caliper, Electronics Scale, Micrometer/Microcaliper, Gage Blocks, Pin Gauge. | ||
| Service Available | 1. CNC machining, CNC milling, CNC turning, Sheet Metal, Laser cutting, 2. Assemble (Using press fit or other technology), 3. Packing for “ready to sale” products, 4. Customized Packaging, 5. Relative accessory purchasing. |
||
Sample Parts Show
Why Choose us
Our Equipments
Test Report Sample
Certifications
Our Package
FAQ
| Q1. Are you a genuine manufacturer? | |||
| Yes, all the products are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import. | |||
| Q2. What should I offer to get your quotation? | |||
| Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance. | |||
| Q3. Can we get a complete product besides CNC parts? | |||
| To some extent, yes, we can. But firstly we need assess feasibility. | |||
| Q4. What’s your top process tolerance? | |||
| Now our top process tolerance is ± 0.005mm. | |||
| Q5. What are your sample policy and trade/payment terms? | |||
| We can offer the free samples with total value less than USD10; while the buyers should bear shipping cost and import VAT. | |||
| Ex-works, FOB ZheJiang /HangZhou, CIF etc. would be OK for us. | |||
| As for the payment, small value is recommended by Paypal or Western Union; larger amount by T/T, 50% as deposit, 50% before shipment. | |||
| Q6. How about the warranty? | |||
| The warranty is for 1 year. As you know, our CNC parts have a long lifespan except for damaged by operating inappropriately. | |||
| Q7. What’s your policy for RMA? | |||
| All defective products should be confirmed by us based on the customers’ RMA list and photos first, then we’d like to refund the money or compensate the goods by free of charge accordingly. | |||
| Q8. I want to keep our design in confidence; can we CHINAMFG NDA? | |||
| Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us. | |||
| . | |||
| What benefit we can get from you? | |||
| 1) Competitive price | |||
| 2) High quality control : 100% full inspection before shipment | |||
| 3) High precision, tolerance can be ± 0.005mm | |||
| 4) Fast lead time (5-7days for samples, 12-15 days for mass production) | |||
| 5) Non-standard//OEM//customized service provided | |||
| 6) No MOQ, small QTY is acceptable. | |||
| 7) Factory ISO 9001 certification, ROHS material used | |||
| 9) Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+ Wooden Case, keep no scratch and damage |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard: | GB |
|---|---|
| Surface Treatment: | Anodizing, Painting, Phosphating, Passivation… |
| Customization: | Yes |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can screw jacks be used in conjunction with manual or motorized operation?
Yes, screw jacks can be used in conjunction with both manual and motorized operation, providing flexibility and adaptability to various applications. Screw jacks are versatile devices that can be powered by either human effort or motorized systems. Here’s how screw jacks can be utilized with manual and motorized operation:
- Manual Operation: Screw jacks can be operated manually by applying force to the input shaft or using a handwheel. This manual operation allows for precise control over the lifting or lowering process. It is commonly used in applications where the load is relatively light, adjustments need to be made incrementally, or where power sources may not be readily available. Manual operation provides simplicity, ease of use, and cost-effectiveness.
- Motorized Operation: Screw jacks can also be motorized for automated and efficient operation. Electric motors or hydraulic systems can be integrated with screw jacks to provide power-assisted lifting or lowering. Motorized operation offers advantages such as increased speed, higher lifting capacities, and the ability to handle heavier loads. It is particularly useful in applications where repetitive or frequent adjustments are required, or where large loads need to be lifted or positioned quickly.
- Combination of Manual and Motorized Operation: In certain applications, screw jacks can be used in combination with both manual and motorized operation. This hybrid approach provides the benefits of manual control for fine adjustments and motorized power for heavier lifting or faster operation. For example, a manual handwheel can be used for initial positioning or precise adjustments, while an electric motor can be engaged for larger-scale movements or when power assistance is needed. This combination allows for versatility and adaptability to different load requirements and operating conditions.
The choice between manual and motorized operation depends on factors such as the nature of the application, load requirements, desired speed, available power sources, and operator preferences. Screw jacks offer the flexibility to switch between manual and motorized operation, making them suitable for a wide range of industries and applications, including manufacturing, construction, automotive, and entertainment.
Can screw jacks be used for both light-duty and heavy-duty applications?
Yes, screw jacks are versatile mechanical devices that can be used for both light-duty and heavy-duty applications. Their design and construction allow them to handle a wide range of loads, making them suitable for various industrial, commercial, and residential tasks. Here’s how screw jacks are used in both light-duty and heavy-duty applications:
- Light-Duty Applications: Screw jacks find application in numerous light-duty tasks where precise positioning, lifting, or adjustment is required. Examples of light-duty applications include:
- Workbenches and assembly stations: Screw jacks can be employed to adjust the height of workbenches or assembly stations, allowing operators to work at comfortable levels.
- Stage and theater equipment: Screw jacks are used to raise or lower stage platforms, lighting fixtures, or props, allowing for easy setup and adjustments during performances.
- Medical and healthcare equipment: Screw jacks are utilized in medical beds, examination tables, or dental chairs to enable height adjustments for patient comfort and medical procedures.
- Optical and laboratory equipment: Screw jacks provide precise vertical positioning in optical systems, microscopes, or laboratory setups, ensuring accurate alignment and focus.
- Residential applications: Screw jacks can be used in home applications, such as adjustable tables, ergonomic furniture, or lifting mechanisms for storage units.
- Heavy-Duty Applications: Screw jacks are also capable of handling heavy-duty applications that involve substantial loads and demanding conditions. Examples of heavy-duty applications include:
- Industrial machinery: Screw jacks are utilized in various industrial machinery, including presses, injection molding machines, or material handling equipment, to provide precise control and lifting capabilities.
- Construction and infrastructure projects: Screw jacks are employed in construction tasks, such as formwork systems, scaffolding, or temporary structures, for lifting, leveling, or supporting heavy loads.
- Transportation and automotive: Screw jacks find application in automotive lifts, vehicle maintenance equipment, or cargo handling systems, enabling the lifting and positioning of heavy vehicles or loads.
- Shipbuilding and offshore industries: Screw jacks are used in shipbuilding and offshore applications for tasks such as aligning sections, adjusting propeller pitch, or lifting heavy components during construction or maintenance.
- Mining and heavy equipment: Screw jacks are utilized in mining machinery, cranes, or heavy equipment for load positioning, maintenance, or stabilization.
It’s important to note that the specific design, size, and load capacity of the screw jack should be matched to the requirements of the application. Manufacturers provide a wide range of screw jack models with varying load capacities, travel distances, and configurations to accommodate both light-duty and heavy-duty applications. Proper selection and installation of the screw jack ensure optimal performance and safety in diverse tasks.
Can screw jacks be customized for specific tasks like stage or platform adjustments?
Yes, screw jacks can be customized for specific tasks such as stage or platform adjustments. Customization allows screw jacks to meet the unique requirements of different applications, providing precise and reliable positioning and lifting solutions. Here’s how screw jacks can be customized for specific tasks:
- Load Capacity: Screw jacks can be customized to handle various load capacities. The load capacity of a screw jack is determined by factors such as the size and strength of the screw and the material used in its construction. By selecting the appropriate components and dimensions, screw jacks can be tailored to support the specific weight requirements of stages, platforms, or other equipment.
- Stroke Length: The stroke length of a screw jack refers to the distance it can extend or retract. By adjusting the length of the screw, the stroke length can be customized to accommodate the desired range of movement for stage or platform adjustments. This ensures that the screw jack can achieve the required height or position adjustments accurately.
- Speed: Depending on the application, the speed of stage or platform adjustments may be a critical factor. Screw jacks can be customized to provide different operating speeds by selecting the appropriate gear ratio or motor speed. This customization allows for efficient and precise adjustments, whether they need to be fast or slow.
- Mounting Options: Screw jacks can be customized to offer various mounting options to suit specific applications. Different types of mounting brackets, flanges, or couplings can be provided to ensure easy integration with existing structures or equipment. Customized mounting options simplify the installation process and enhance the overall functionality of the stage or platform adjustment system.
- Control Mechanism: Screw jacks can be customized with different control mechanisms to suit specific requirements. Manual control options, such as handwheels or crank handles, can be provided for simpler applications. For more complex systems or automated processes, electric or hydraulic motor-driven options can be implemented. Customized control mechanisms enable convenient and efficient operation of the screw jacks.
- Environmental Considerations: Depending on the operating environment, screw jacks can be customized with appropriate materials, coatings, or seals to ensure durability and performance. For example, in corrosive or outdoor settings, stainless steel or protective coatings can be applied to prevent degradation. Customization for environmental considerations enhances the longevity and reliability of screw jacks in specific tasks like stage or platform adjustments.
By offering customizable load capacities, stroke lengths, speeds, mounting options, control mechanisms, and environmental considerations, screw jacks can be tailored to meet the specific requirements of stage or platform adjustments. Customization ensures precise and reliable performance, contributing to the smooth operation of stages, platforms, or other equipment in various applications.
editor by Dream 2024-04-25
China Custom Sitrak Product 810W35619-0006 Interlock Shift Fork Shaft screw conveyor shaft seals
Product Description
1
| Pos | Number of part | Designation |
| 1 | VG1500070051 | Oil filter body |
| 2 | VG61000070005 | Oil filter |
| 3 | VG150571334 | Oil cooler |
| 4 | VG140571032 | Sealing ring |
| 5 | Screw plug | |
| 6 | VG260571735 | Sealing ring |
| 7 | VG14070068 | Valve spring |
| 8 | VG14070069 | Valve cone |
| 9 | VG1500070097 | Discharging valve assembly |
| 10 | 190003862443 | Socket cap screw |
| 11 | Wave spring washer | |
| 12 | 190003862482 | Socket cap screw |
| 13 | 190003862419 | Socket cap screw |
| Pos | Number of part | Designation |
| – | 6150571383 | Cylinder block assembly |
| 1 | 6150571356B | Cylinder block |
| 2 | 6150571366C | Crankcase |
| 3 | VG154571006 | Cylinder liner |
| 4 | Core hole plug | |
| 5 | Core hole plug | |
| 6 | Core hole plug | |
| 7 | VG156571571 | Camshaft bush |
| VG260571990 | Camshaft bush | |
| 8 | 90003901604A | Straight pin |
| Q5211220 | Straight pin | |
| 9 | VG150571046 | Sleeve bearings |
| 10 | VG150571125 | Thrust washers |
| 11 | VG14571114 | Headstock bolt |
| VG14571217 | Headstock bolt | |
| 12 | 190003857193 | Hex head bolt |
| 13 | VG140571032 | Sealing ring |
| 14 | Core hole plug | |
| 15 | VG2600070097 | Oil return elbow connector |
| 16 | Core hole plug | |
| 17 | Core hole plug | |
| 18 | Hollow bolt | |
| 19 | VG9003080005 | Sealing washer |
| 20 | VG260571659 | Oil injection nozzle |
| 21 | 190003909603 | Spring type straight pin |
| 22 | VG157171050 | Rear oil seal |
| 23 | Core hole plug | |
| 24 | VG1460070011 | Main oil gallery screw plug |
| 25 | VG260571735 | Sealing washer |
| 26 | VG45711046 | Sealing ring |
| 27 | Core hole plug | |
| 28 | VG150571215 | Cylinder head stud |
| 29 | 190003901604 | Straight pin |
| 30 | 190003909626 | Spring type straight pin |
| 31 | VG150571189 | Cylinder head stud |
| 32 | VG288730061 | Sealing ring |
| 33 | VG6100571134 | Sealing ring |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | Online Support |
| Type: | Chassis |
| Certification: | ISO14001 |
| Driving System Parts: | Frame |
| Electrical System Parts: | Starting System |
What role do screw jacks play in the precision of assembly line operations?
Screw jacks play a crucial role in ensuring the precision of assembly line operations. They are widely used in manufacturing and assembly processes where accurate positioning, alignment, and control are essential. Here’s how screw jacks contribute to the precision of assembly line operations:
- Precise Positioning: Screw jacks provide precise and controlled linear motion, allowing for accurate positioning of components, parts, or tools on the assembly line. The screw mechanism of the screw jack enables fine adjustments with high positional accuracy, ensuring that each component is correctly placed and aligned according to the required specifications.
- Height Adjustment: Screw jacks are commonly used for height adjustment applications in assembly lines. They allow for easy and precise vertical movement, enabling operators to align workstations, fixtures, or equipment at the optimal height for efficient assembly operations. The ability to fine-tune the height with screw jacks ensures ergonomic working conditions and promotes worker comfort and productivity.
- Load Handling: Screw jacks have the capability to handle a wide range of loads, from light to heavy. This makes them suitable for assembly line operations that involve different types of components or equipment with varying weights. By providing reliable load support and stability, screw jacks contribute to the precision of assembly line operations by ensuring that the load is properly supported and aligned during the assembly process.
- Force Control: Screw jacks offer precise force control capabilities, allowing operators to apply consistent and controlled forces during assembly operations. This is particularly important for tasks that require delicate handling or specific force requirements, such as tightening bolts, fastening components, or applying pressure for proper fitment. The force control provided by screw jacks helps maintain the required precision and avoids overloading or damaging the assembly components.
- Synchronization: In assembly line operations that involve multiple workstations or moving parts, screw jacks can be synchronized to ensure coordinated movement. By mechanically or electrically linking the screw jacks together, they can
What safety precautions should be followed when operating screw jacks?
Operating screw jacks safely is essential to prevent accidents, injuries, and damage to equipment. Here are some important safety precautions that should be followed when operating screw jacks:
- Read and Understand the Manual: Before operating a screw jack, carefully read and understand the manufacturer’s instruction manual. The manual provides important safety information, operating procedures, and maintenance guidelines specific to the screw jack model. Following the manufacturer’s instructions is crucial for safe and proper operation.
- Inspect the Screw Jack: Prior to use, inspect the screw jack for any signs of damage, wear, or loose components. Check for proper lubrication and ensure that all connections and fasteners are secure. If any issues are identified, do not operate the screw jack and address the problems through maintenance or contact the manufacturer for assistance.
- Use Appropriate Personal Protective Equipment (PPE): When operating a screw jack, wear the necessary personal protective equipment (PPE) as recommended by the manufacturer and applicable safety regulations. This may include safety glasses, gloves, steel-toed shoes, or other protective gear depending on the specific application and work environment.
- Ensure Stable Support: Place the screw jack on a stable and level surface capable of supporting the load. Ensure that the supporting structure or surface is capable of withstanding the forces generated during the lifting or lowering operation. Use appropriate blocking or shoring if additional support is required.
- Do Not Exceed Load Capacity: Never exceed the load capacity specified by the manufacturer for the screw jack. Overloading the screw jack can lead to instability, component failure, or other safety hazards. It is important to know the weight of the load being lifted or supported and select a screw jack with an appropriate load rating.
- Operate Smoothly and Carefully: Operate the screw jack smoothly and carefully, avoiding sudden or jerky movements. Use the operating handle or control mechanism provided by the manufacturer and follow the recommended operating procedures. Maintain control over the lifting or lowering process, and ensure that personnel or body parts are clear of pinch points or potential hazards.
- Do Not Use as a Permanent Support: Screw jacks are not designed to be used as permanent supports or to sustain constant loads over extended periods. They are intended for intermittent or temporary use. Avoid using screw jacks as permanent supports or in situations where prolonged load-bearing is required.
- Properly Store and Maintain: After use, properly store the screw jack in a clean and dry environment. Follow the manufacturer’s maintenance guidelines for lubrication, inspection, and periodic maintenance. Regularly check the screw jack for any signs of wear, damage, or deterioration, and address any issues promptly.
- Training and Competence: Ensure that operators are adequately trained and competent in the safe operation of screw jacks. Training should cover proper use, maintenance, and understanding of the associated hazards and safety precautions.
Following these safety precautions when operating screw jacks promotes a safe working environment and helps prevent accidents or injuries. It is important to prioritize safety and adhere to the manufacturer’s guidelines and industry best practices.
Can screw jacks be adapted for both vertical and horizontal lifting applications?
Yes, screw jacks can be adapted for both vertical and horizontal lifting applications. Screw jacks are versatile mechanical devices that can be configured and mounted in various orientations to accommodate different lifting requirements. Here’s how screw jacks can be adapted for vertical and horizontal lifting applications:
- Vertical Lifting: Screw jacks are commonly used for vertical lifting applications. In vertical lifting configurations, the screw jack is mounted in a vertical position, with the load being lifted or lowered along the vertical axis. Vertical lifting applications include lifting platforms, stage equipment, heavy machinery, and other scenarios where vertical movement is required. Screw jacks designed for vertical lifting typically feature self-locking mechanisms to ensure load stability when the screw is not being rotated. The load is supported by the screw jack’s structure, which is constructed to handle the vertical forces exerted during lifting.
- Horizontal Lifting: Screw jacks can also be adapted for horizontal lifting applications. In horizontal lifting configurations, the screw jack is mounted in a horizontal position, and the load is moved horizontally or at an angle. Horizontal lifting applications can include conveyor systems, sliding gates, adjustable workstations, and other scenarios where linear movement is required along a horizontal plane. To adapt a screw jack for horizontal lifting, additional support mechanisms may be employed to counteract the gravitational forces acting on the load. These support mechanisms can include guide rails, linear guides, or additional bracing to maintain stability and control during horizontal movement.
- Angular Lifting: Screw jacks can be further adapted for angular lifting applications where the load needs to be lifted or lowered along an inclined or diagonal plane. Angular lifting configurations require careful consideration of the load’s weight distribution, the angle of inclination, and the stability of the supporting structure. By appropriately positioning and supporting the screw jack, angular lifting applications can be achieved with precision and control.
- Mounting Flexibility: Screw jacks offer flexibility in terms of mounting options, allowing them to be adapted for various orientations. The mounting flexibility enables screw jacks to be integrated into different lifting systems and structures. Depending on the specific requirements of the application, screw jacks can be mounted using flanges, brackets, or other mounting accessories. This adaptability facilitates the use of screw jacks in both vertical and horizontal lifting applications.
In summary, screw jacks can be adapted for both vertical and horizontal lifting applications. By considering factors such as load requirements, gravitational forces, stability needs, and mounting flexibility, screw jacks can be configured and mounted to provide stable and controlled lifting in various orientations.
editor by Dream 2024-04-19
China wholesaler Custom Length Stainless Steel Screw Shaft with Great quality
Product Description
BLK Series Ball Screw
Diameter: 15mm to 50mm
Lead: 10mm to 50mm
HangZhou Kai CZPT Technology Co., Ltd. is a forward-thinking company specializing in automotive air shock absorbers, bearings, linear guides, and ball screws. Our dedication to delivering top-notch products and services drives industry advancement.
With a skilled R&D team and cutting-edge production equipment, we offer comprehensive services from product development to sales. Our products are widely utilized in automotive and automation sectors, earning acclaim from satisfied customers.
We prioritize a “customer-first, quality-first” approach, continuously enhancing our technical expertise and service standards to earn your trust as a reliable partner.
Embracing innovation, professionalism, integrity, and mutual success, we aim to evolve alongside our customers for a brighter tomorrow.
Feel free to reach out to us anytime.
Company Information:
Company Name: HangZhou Kai CZPT Technology Co., LTD
Product Description:
Our company, HangZhou Kai CZPT Technology Co., LTD, is located in HangZhou with a factory in HangZhou. We specialize in producing and selling high-quality auto parts for luxury car brands such as Mercedes-Benz, BMW, Audi, and Volkswagen. In addition to auto parts, we also offer a wide range of bearings, linear guides, and ball screws to meet various industrial needs.
Product Types:
Our product line includes a diverse range of auto parts for luxury cars and industrial components such as bearings, linear guides, and ball screws.
A: 16,000+SKU products
Product Description
Welcome to HangZhou Kai CZPT Technology Co., LTD
Product Description
Our products come with varying minimum order quantities. Please refer to the product details for specific information.
product.
Product Description
Welcome to HangZhou Kai CZPT Technology Co., LTD
Product Features:
- High-quality products
- Wide range of options available
- Customizable packaging
- 12-month warranty
FAQs:
- How much is the shipping cost?
A: The shipping cost is determined by the customer’s destination country, product demand, quantity, and logistics method.
- How long is the warranty period?
A: The warranty period is 12 months.
- What is your packaging method?
A: We offer neutral packaging as well as customized packaging options.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | Anti-Static, Oil-Resistant |
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oxygenation |
| Material: | Carbon Steel |
| Precision: | C2 C3 C5 C7 C10 |
| Samples: |
US$ 319/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can screw jacks be integrated with control systems for automation and remote operation?
Yes, screw jacks can be integrated with control systems to enable automation and remote operation. This integration allows for enhanced control, monitoring, and synchronization of multiple screw jacks within a system. Here’s how screw jacks can be integrated with control systems:
- Motorized Screw Jacks: Motorized screw jacks are equipped with electric motors that provide the power required for lifting and adjusting loads. These motorized screw jacks can be integrated with control systems to enable automation and remote operation. The control system can include a programmable logic controller (PLC), human-machine interface (HMI), or a dedicated control unit.
- Communication Protocols: Screw jacks integrated with control systems can use various communication protocols to facilitate remote operation and automation. Common protocols include Modbus, CAN bus, Ethernet/IP, or Profinet. These protocols allow the control system to communicate with the motorized screw jacks, sending commands, receiving feedback, and monitoring their status.
- Position Feedback: Motorized screw jacks integrated with control systems can provide position feedback, allowing the control system to accurately monitor and control the position of the screw jacks. Position sensors, such as encoders or linear potentiometers, can be installed on the screw jacks to provide precise position data to the control system.
- Programming and Sequencing: Control systems can be programmed to execute specific sequences of movements and actions using motorized screw jacks. This programming can include predefined motion profiles, synchronized movements of multiple screw jacks, or customized sequences to meet specific application requirements.
- Remote Operation and Monitoring: Integration with control systems allows for remote operation and monitoring of screw jacks. Through the control system’s interface, operators can remotely control the screw jacks, adjust their positions, monitor their status, and receive real-time feedback on load, position, or any potential issues.
- Integration with Overall Automation Systems: Screw jacks integrated with control systems can be part of larger automation systems, where they work in conjunction with other devices, such as sensors, actuators, or safety systems. This integration enables seamless coordination and synchronization of multiple components to achieve complex automation tasks.
The integration of screw jacks with control systems for automation and remote operation provides numerous benefits, including improved efficiency, precise control, enhanced safety, and the ability to monitor and adjust loads in real-time. This integration is particularly advantageous in applications that require synchronized movement, precise positioning, or remote control of multiple screw jacks within a system.
Can you provide real-world examples of machinery or structures that use screw jacks?
Yes, screw jacks are commonly used in various machinery and structures for lifting, lowering, and positioning applications. Here are some real-world examples of machinery and structures that utilize screw jacks:
- Industrial Machinery: Screw jacks are widely used in industrial machinery and equipment. They are employed in material handling systems, assembly lines, packaging machines, and conveyors to lift or lower components, adjust working heights, or provide precise positioning. Screw jacks are also used in presses, injection molding machines, and die-casting equipment to apply controlled force or pressure.
- Construction and Infrastructure: In the construction industry, screw jacks are used in various applications. They are utilized in formwork systems to support and adjust the height of concrete molds during construction. Screw jacks are also employed in scaffolding systems to provide stability and height adjustment. In addition, they are utilized in bridge construction and maintenance to lift and position heavy components or to create temporary supports.
- Aerospace and Defense: Screw jacks find application in aerospace and defense industries. They are used in aircraft maintenance and assembly for tasks such as raising or lowering landing gear, adjusting wing flaps, or positioning aircraft components. Screw jacks are also utilized in missile launch systems, satellite deployment mechanisms, and radar systems.
- Automotive and Transportation: Screw jacks play a role in the automotive and transportation sectors. They are used in vehicle lifting systems, such as car lifts or hydraulic ramps, for maintenance and repair operations. Screw jacks are also employed in adjustable-height truck trailers, lifting platforms for disabled access vehicles, and loading dock levelers.
- Stage and Entertainment: In the stage and entertainment industry, screw jacks are utilized for stage rigging and set construction. They are employed to lift and position lighting fixtures, sound equipment, and scenery elements. Screw jacks provide precise control over the elevation and alignment of stage components, facilitating dynamic performances and efficient setup.
- Medical and Rehabilitation: Screw jacks find application in medical and rehabilitation equipment. They are used in patient lifts and adjustable hospital beds to facilitate safe patient transfers and positioning. Screw jacks also play a role in rehabilitation equipment, such as lifting platforms for physical therapy or adjustable exercise machines.
These are just a few examples of the many applications of screw jacks in various industries. The versatility, reliability, and precise control offered by screw jacks make them suitable for a wide range of machinery and structures where lifting, lowering, or positioning operations are required.
How do screw jacks handle variations in load, speed, and precision?
Screw jacks are designed to handle variations in load, speed, and precision through several mechanisms and features. Here’s how screw jacks handle these variations:
- Load Variations: Screw jacks are capable of handling different load variations. The load capacity of a screw jack depends on factors such as the mechanical strength of the components, the thread design, and the material properties. By selecting the appropriate screw jack with the required load capacity and considering factors such as the load distribution, safety factors, and duty cycle, variations in load can be accommodated within the specified limits.
- Speed Variations: Screw jacks can operate at different speeds based on the application requirements. The speed of a screw jack is influenced by factors such as the pitch of the screw, the rotational speed of the input device, and the mechanical advantage of the system. By adjusting the rotational speed of the input device or selecting screw jacks with different pitch options, variations in speed can be achieved. It is important to note that higher speeds may affect the efficiency, accuracy, and load capacity of the screw jack system.
- Precision: Screw jacks offer precise positioning capabilities. The linear displacement achieved per revolution of the screw can be accurately controlled. This precision is achieved through the pitch of the screw, which determines the linear displacement per rotation. By selecting screw jacks with suitable pitch options and incorporating additional components such as limit switches or position sensors, precise positioning can be achieved with minimal backlash or play. It is important to consider the required level of precision and the specific application’s tolerance requirements when choosing the appropriate screw jack.
- Adjustability: Screw jacks provide adjustability to accommodate variations in load, speed, and precision. The system can be fine-tuned by adjusting the input device’s rotational speed, changing the pitch of the screw, or incorporating gearing mechanisms for increased mechanical advantage. This adjustability allows for optimization based on the specific operational requirements, ensuring that the screw jack system performs effectively within the desired parameters.
- Control and Feedback: Screw jacks can be equipped with control systems and feedback mechanisms to enhance load, speed, and precision management. These systems can include motor controllers, position sensors, limit switches, or even automation interfaces. By integrating such control and feedback mechanisms, the screw jack system can be monitored, adjusted, and actively controlled to handle variations in load, speed, and precision more effectively.
In summary, screw jacks handle variations in load, speed, and precision through their design features, adjustability, and the incorporation of control systems. By selecting the appropriate screw jack and considering factors such as load capacity, speed requirements, precision needs, and control mechanisms, variations in load, speed, and precision can be accommodated to meet the specific operational demands of the application.
editor by CX 2024-04-08
China high quality Custom Stainless Steel Shaft, Flat Shaft, Long Shaft self reversing screw shaft
Product Description
HangZhou CHINAMFG is IATF16949 certificated manufacturer ,located in HangZhou,China.We are specialized in manufacturing custom-made precision Machining Components. We offer a wide range of manufacturing solutions, including machining, and stamping Our engineering team has rich experience in working in this field for many years.
We have professional quality control team which is built up by rich experienced QC & QA. They will monitor each process of production. Each component or part will go through our QA for final inspection and testing. Make sure every product is under customer’s requirement before CZPT customers.
Our focus is to close the gap and provide lower cost manufacturing throughout the world. Sourcing your parts with CHINAMFG is the closest thing to running your own manufacturing facility in China. We offer extreme flexibility for you and your project needs.
HangZhou CHINAMFG will provide you with the following benefits and advantages:
·More saving on manufacturing cost.
·State-of-the-art manufacturing facilities.
·On site manufacturing supervision for quality control.
·Bilingual engineers reporting on your project.
·Reasonable short lead time.
Equipments: CNC machining center, CNC Lathe, milling machine, normal lathe, grinding machine, wire-cut machine, height gauge, projector, and other precise ones.
Materials: Aluminum, Alloy steel, Stainless Steel, brass, etc.
About 80% of FRIMAI’s business is exported, and 20% domestic. FRIMAhas very strict quality control request and system based on IATF16949 management system.
Any enquiries and orders together with drawing or sample as well as investments are extremely welcomed. We sincerely wish to cooperate with your company and create brilliance.
Feature of CNC parts
1. Precision Cnc stainless steel parts strictly according to customer’s drawing, packing, and quality request
2. Tolerance: Can be kept at +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well-trained workers
5. Fast and timely delivery. Speedily&professional service
6. Quality assurance in accordance with PPAP-3 level system inIATF16949
| WMeasuring Facilties | Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge | |||
| Machining Facilities | Machining Tolerance(mm) | Mchining Precision(mm) | Qty | Self-owned |
| CNC Machining Centre | 800×500 | 0.005-0.01 | 20pcs | Head Plant |
| CNC Machining Centre | 650×500 | 0.005-0.01 | 5pcs | Head Plant |
| CNC Turning | 750×40 | 0.015-0.005 | 20pcs | Head Plant |
| Turning | 750×250 | 0.01-0.02 | 10pcs | Head Plant |
| Milling | 1200×550 | 0.01-0.02 | 6pcs | Head Plant |
| Grinding | 160x360x280 | 0.005-0.01 | 4pcs | Head Plant |
| Grinding | 300×680 | 0.01 | 1pcs | Head Plant |
| Wire-cutting | 400×350 | 0.01-0.02 | 4pcs | Head Plant |
Material Available for CNC Turning Service
| Material | Stainless steel | SS201 SS303 SS304 SS316 17-4PH SUS440C |
| Steel | Q235 20#-45# etc | |
| Brass | C36000(C26800) C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc | |
| Iron | 1213 12L14 1215 etc | |
| Bronze | C51000 C52100 C5400etc | |
| Aluminum | Al6061 Al6063 Al7075 AL5052 etc | |
| Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
Terms and Conditions
| Our Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, |
| Surface finish | Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride |
| Tolerance | 0.005mm |
| QC System | 100% inspection before shipment |
| Drawing format | CAD / PDF/ DWG/ IGS/ STEP/So |
| Packaging | Standard package / Carton box or Pallet / As per customized specifications |
| Testing equipment | CMM (Coordinate Measuring Machine), Height gauge, Caliper, Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc. |
| Trade terms | EXW, FOB, CIF, As per the customer’s request |
| Shipment Terms | 1) 0-100kg: express & air freight priority 2) >100kg: sea freight priority 3) As per customized specifications |
| Note | All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email. |
| Surface Finish | Anodized/Zinc/Nickle/ZiNi plating |
Our advantage:
11 years one-stop customized metal products factory.
We will complete different processing designs based on customers’ processing needs and combine different processing techniques to
give customers the best solutions such as CNC machining turning milling stamping forging extrusion casting bending welding etc.
ODM/OEM rapid service
We can do it you only need to provide your project drawings and samples and we can customize and manufacture for you.
Provide high-quality products at a competitive price
Customized processing can be obtained within 5 working days to obtain prototypes and small batch production parts to provide customers with
high-quality and low-cost CNC processed products.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year Free Service and Life Time Service |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE, ISO9001, IATF16949, RoHS, ISO9001 |
| Standard: | DIN, ASTM, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Customization: |
Available
| Customized Request |
|---|
How do screw jacks compare to other methods of lifting and adjusting loads?
When comparing screw jacks to other methods of lifting and adjusting loads, several factors come into consideration. Here’s a comparison of screw jacks with other commonly used methods:
- Hydraulic Systems: Screw jacks offer several advantages over hydraulic systems:
- Control and Precision: Screw jacks provide precise control and incremental adjustments. Hydraulic systems, on the other hand, may have limitations in terms of fine-tuning and precise positioning.
- Self-Locking: Screw jacks have a self-locking feature, which means they can hold positions without the need for continuous hydraulic pressure. Hydraulic systems typically require constant pressure to maintain position, which can be a disadvantage in certain applications.
- Simplicity and Maintenance: Screw jacks are generally simpler in design and require less maintenance compared to hydraulic systems. Hydraulic systems involve additional components such as pumps, hoses, valves, and hydraulic fluid, which can introduce complexity and maintenance requirements.
- Load Capacity: Screw jacks are available in a wide range of load capacities, making them suitable for both light-duty and heavy-duty applications. Hydraulic systems can handle higher loads but may be less suitable for precise adjustments in lighter load ranges.
- Pneumatic Systems: Screw jacks offer several advantages over pneumatic systems:
- Precision and Control: Screw jacks provide precise and controlled adjustments, allowing for accurate positioning. Pneumatic systems may have limitations in terms of fine-tuning and precise control.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous pneumatic pressure. Pneumatic systems require continuous pressure to maintain position, which can be a drawback in certain applications.
- Energy Efficiency: Screw jacks are typically more energy-efficient compared to pneumatic systems since they do not require a constant supply of compressed air.
- Load Capacity: Screw jacks can handle a wide range of load capacities, making them suitable for various applications. Pneumatic systems may have limitations in terms of handling heavy loads.
- Electric Actuators: Screw jacks offer several advantages over electric actuators:
- Load Capacity: Screw jacks are capable of handling high loads and are suitable for heavy-duty applications. Electric actuators may have limitations in terms of load capacity.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous electric power. Electric actuators may require continuous power to maintain position.
- Precision and Control: Screw jacks provide precise control and incremental adjustments. Electric actuators can offer precise positioning but may have limitations in terms of fine-tuning and incremental adjustments.
- Cost-Effectiveness: Screw jacks are often more cost-effective compared to electric actuators, making them a preferred choice in certain applications.
It’s important to note that the choice between screw jacks and other methods depends on the specific requirements of the application, such as load capacity, precision, control, maintenance, and cost considerations. Each method has its strengths and limitations, and manufacturers and engineers evaluate these factors to determine the most suitable solution for a particular lifting or adjusting task.
What safety precautions should be followed when operating screw jacks?
Operating screw jacks safely is essential to prevent accidents, injuries, and damage to equipment. Here are some important safety precautions that should be followed when operating screw jacks:
- Read and Understand the Manual: Before operating a screw jack, carefully read and understand the manufacturer’s instruction manual. The manual provides important safety information, operating procedures, and maintenance guidelines specific to the screw jack model. Following the manufacturer’s instructions is crucial for safe and proper operation.
- Inspect the Screw Jack: Prior to use, inspect the screw jack for any signs of damage, wear, or loose components. Check for proper lubrication and ensure that all connections and fasteners are secure. If any issues are identified, do not operate the screw jack and address the problems through maintenance or contact the manufacturer for assistance.
- Use Appropriate Personal Protective Equipment (PPE): When operating a screw jack, wear the necessary personal protective equipment (PPE) as recommended by the manufacturer and applicable safety regulations. This may include safety glasses, gloves, steel-toed shoes, or other protective gear depending on the specific application and work environment.
- Ensure Stable Support: Place the screw jack on a stable and level surface capable of supporting the load. Ensure that the supporting structure or surface is capable of withstanding the forces generated during the lifting or lowering operation. Use appropriate blocking or shoring if additional support is required.
- Do Not Exceed Load Capacity: Never exceed the load capacity specified by the manufacturer for the screw jack. Overloading the screw jack can lead to instability, component failure, or other safety hazards. It is important to know the weight of the load being lifted or supported and select a screw jack with an appropriate load rating.
- Operate Smoothly and Carefully: Operate the screw jack smoothly and carefully, avoiding sudden or jerky movements. Use the operating handle or control mechanism provided by the manufacturer and follow the recommended operating procedures. Maintain control over the lifting or lowering process, and ensure that personnel or body parts are clear of pinch points or potential hazards.
- Do Not Use as a Permanent Support: Screw jacks are not designed to be used as permanent supports or to sustain constant loads over extended periods. They are intended for intermittent or temporary use. Avoid using screw jacks as permanent supports or in situations where prolonged load-bearing is required.
- Properly Store and Maintain: After use, properly store the screw jack in a clean and dry environment. Follow the manufacturer’s maintenance guidelines for lubrication, inspection, and periodic maintenance. Regularly check the screw jack for any signs of wear, damage, or deterioration, and address any issues promptly.
- Training and Competence: Ensure that operators are adequately trained and competent in the safe operation of screw jacks. Training should cover proper use, maintenance, and understanding of the associated hazards and safety precautions.
Following these safety precautions when operating screw jacks promotes a safe working environment and helps prevent accidents or injuries. It is important to prioritize safety and adhere to the manufacturer’s guidelines and industry best practices.
What benefits do screw jacks offer for lifting heavy loads or adjusting height?
Screw jacks offer several benefits for lifting heavy loads or adjusting height in various applications. Here are the key benefits of using screw jacks:
- High Load Capacity: Screw jacks are designed to handle heavy loads. They can provide substantial lifting capacities and are capable of lifting loads ranging from a few kilograms to several tons. The robust construction and mechanical advantage of screw jacks allow for efficient lifting and support of heavy loads.
- Precise Positioning: Screw jacks enable precise positioning of loads or height adjustment. The linear displacement achieved per rotation of the screw can be accurately controlled. This precision is beneficial in applications where precise height adjustment or load positioning is required, such as in manufacturing processes, stage setups, or equipment installations.
- Stability and Safety: Screw jacks provide stability and ensure the safety of lifted or supported loads. Once the desired height or position is reached, the self-locking nature of the screw and nut interface helps maintain the load in position without the need for continuous power or external braking mechanisms. This inherent stability reduces the risk of accidental load movement or slippage, promoting a safe working environment.
- Mechanical Advantage: Screw jacks offer a mechanical advantage due to the pitch of the screw. By increasing the pitch or using multiple-start threads, the linear displacement achieved per rotation can be increased. This allows for the lifting or lowering of heavier loads with relatively less rotational effort. The mechanical advantage provided by screw jacks can significantly reduce the required input force or power.
- Flexible Mounting Options: Screw jacks can be mounted in various configurations to suit different applications. They can be vertically mounted for lifting or adjusting height, horizontally mounted for pushing or pulling loads, or even mounted at an angle to accommodate specific requirements. This flexibility in mounting options makes screw jacks versatile and adaptable to different lifting or positioning scenarios.
- Durability and Reliability: Screw jacks are typically constructed using robust materials such as steel or cast iron, ensuring durability and long-term reliability. They are designed to withstand heavy loads, harsh environments, and frequent use. Proper maintenance and lubrication can further enhance their lifespan and performance.
- Cost-Effective Solution: Screw jacks offer a cost-effective solution for lifting heavy loads or adjusting height compared to other alternatives such as hydraulic or pneumatic systems. They have lower installation and maintenance costs, require less complex infrastructure, and can operate without the need for additional power sources or fluid systems.
In summary, screw jacks offer benefits such as high load capacity, precise positioning, stability and safety, mechanical advantage, flexible mounting options, durability and reliability, and cost-effectiveness. These advantages make screw jacks a popular choice for applications that involve lifting heavy loads or adjusting height with precision and control.
editor by CX 2024-04-04
China Custom Factory Supply Stainless Steel Machining Shaft Mechanical Parts CNC Turning Drive Shaft Turning Shaft screw conveyor end shaft
Product Description
HangZhou CHINAMFG is IATF16949 certificated manufacturer ,located in HangZhou,China.We are specialized in manufacturing custom-made precision Machining Components. We offer a wide range of manufacturing solutions, including machining, and stamping Our engineering team has rich experience in working in this field for many years.
We have professional quality control team which is built up by rich experienced QC & QA. They will monitor each process of production. Each component or part will go through our QA for final inspection and testing. Make sure every product is under customer’s requirement before CZPT customers.
Our focus is to close the gap and provide lower cost manufacturing throughout the world. Sourcing your parts with CHINAMFG is the closest thing to running your own manufacturing facility in China. We offer extreme flexibility for you and your project needs.
HangZhou CHINAMFG will provide you with the following benefits and advantages:
·More saving on manufacturing cost.
·State-of-the-art manufacturing facilities.
·On site manufacturing supervision for quality control.
·Bilingual engineers reporting on your project.
·Reasonable short lead time.
Equipments: CNC machining center, CNC Lathe, milling machine, normal lathe, grinding machine, wire-cut machine, height gauge, projector, and other precise ones.
Materials: Aluminum, Alloy steel, Stainless Steel, brass, etc.
About 80% of FRIMAI’s business is exported, and 20% domestic. FRIMAhas very strict quality control request and system based on IATF16949 management system.
Any enquiries and orders together with drawing or sample as well as investments are extremely welcomed. We sincerely wish to cooperate with your company and create brilliance.
Feature of CNC parts
1. Precision Cnc stainless steel parts strictly according to customer’s drawing, packing, and quality request
2. Tolerance: Can be kept at +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well-trained workers
5. Fast and timely delivery. Speedily&professional service
6. Quality assurance in accordance with PPAP-3 level system inIATF16949
| WMeasuring Facilties | Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge | |||
| Machining Facilities | Machining Tolerance(mm) | Mchining Precision(mm) | Qty | Self-owned |
| CNC Machining Centre | 800×500 | 0.005-0.01 | 20pcs | Head Plant |
| CNC Machining Centre | 650×500 | 0.005-0.01 | 5pcs | Head Plant |
| CNC Turning | 750×40 | 0.015-0.005 | 20pcs | Head Plant |
| Turning | 750×250 | 0.01-0.02 | 10pcs | Head Plant |
| Milling | 1200×550 | 0.01-0.02 | 6pcs | Head Plant |
| Grinding | 160x360x280 | 0.005-0.01 | 4pcs | Head Plant |
| Grinding | 300×680 | 0.01 | 1pcs | Head Plant |
| Wire-cutting | 400×350 | 0.01-0.02 | 4pcs | Head Plant |
Material Available for CNC Turning Service
| Material | Stainless steel | SS201 SS303 SS304 SS316 17-4PH SUS440C |
| Steel | Q235 20#-45# etc | |
| Brass | C36000(C26800) C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc | |
| Iron | 1213 12L14 1215 etc | |
| Bronze | C51000 C52100 C5400etc | |
| Aluminum | Al6061 Al6063 Al7075 AL5052 etc | |
| Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
Terms and Conditions
| Our Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, |
| Surface finish | Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride |
| Tolerance | 0.005mm |
| QC System | 100% inspection before shipment |
| Drawing format | CAD / PDF/ DWG/ IGS/ STEP/So |
| Packaging | Standard package / Carton box or Pallet / As per customized specifications |
| Testing equipment | CMM (Coordinate Measuring Machine), Height gauge, Caliper, Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc. |
| Trade terms | EXW, FOB, CIF, As per the customer’s request |
| Shipment Terms | 1) 0-100kg: express & air freight priority 2) >100kg: sea freight priority 3) As per customized specifications |
| Note | All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email. |
| Surface Finish | Anodized/Zinc/Nickle/ZiNi plating |
Our advantage:
11 years one-stop customized metal products factory.
We will complete different processing designs based on customers’ processing needs and combine different processing techniques to
give customers the best solutions such as CNC machining turning milling stamping forging extrusion casting bending welding etc.
ODM/OEM rapid service
We can do it you only need to provide your project drawings and samples and we can customize and manufacture for you.
Provide high-quality products at a competitive price
Customized processing can be obtained within 5 working days to obtain prototypes and small batch production parts to provide customers with
high-quality and low-cost CNC processed products.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year Free Service and Life Time Service |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE, ISO9001, IATF16949, RoHS, ISO9001 |
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Customization: |
Available
| Customized Request |
|---|
How do screw jacks compare to other methods of lifting and adjusting loads?
When comparing screw jacks to other methods of lifting and adjusting loads, several factors come into consideration. Here’s a comparison of screw jacks with other commonly used methods:
- Hydraulic Systems: Screw jacks offer several advantages over hydraulic systems:
- Control and Precision: Screw jacks provide precise control and incremental adjustments. Hydraulic systems, on the other hand, may have limitations in terms of fine-tuning and precise positioning.
- Self-Locking: Screw jacks have a self-locking feature, which means they can hold positions without the need for continuous hydraulic pressure. Hydraulic systems typically require constant pressure to maintain position, which can be a disadvantage in certain applications.
- Simplicity and Maintenance: Screw jacks are generally simpler in design and require less maintenance compared to hydraulic systems. Hydraulic systems involve additional components such as pumps, hoses, valves, and hydraulic fluid, which can introduce complexity and maintenance requirements.
- Load Capacity: Screw jacks are available in a wide range of load capacities, making them suitable for both light-duty and heavy-duty applications. Hydraulic systems can handle higher loads but may be less suitable for precise adjustments in lighter load ranges.
- Pneumatic Systems: Screw jacks offer several advantages over pneumatic systems:
- Precision and Control: Screw jacks provide precise and controlled adjustments, allowing for accurate positioning. Pneumatic systems may have limitations in terms of fine-tuning and precise control.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous pneumatic pressure. Pneumatic systems require continuous pressure to maintain position, which can be a drawback in certain applications.
- Energy Efficiency: Screw jacks are typically more energy-efficient compared to pneumatic systems since they do not require a constant supply of compressed air.
- Load Capacity: Screw jacks can handle a wide range of load capacities, making them suitable for various applications. Pneumatic systems may have limitations in terms of handling heavy loads.
- Electric Actuators: Screw jacks offer several advantages over electric actuators:
- Load Capacity: Screw jacks are capable of handling high loads and are suitable for heavy-duty applications. Electric actuators may have limitations in terms of load capacity.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous electric power. Electric actuators may require continuous power to maintain position.
- Precision and Control: Screw jacks provide precise control and incremental adjustments. Electric actuators can offer precise positioning but may have limitations in terms of fine-tuning and incremental adjustments.
- Cost-Effectiveness: Screw jacks are often more cost-effective compared to electric actuators, making them a preferred choice in certain applications.
It’s important to note that the choice between screw jacks and other methods depends on the specific requirements of the application, such as load capacity, precision, control, maintenance, and cost considerations. Each method has its strengths and limitations, and manufacturers and engineers evaluate these factors to determine the most suitable solution for a particular lifting or adjusting task.
What role do screw jacks play in optimizing precision and alignment in tasks?
Screw jacks play a crucial role in optimizing precision and alignment in various tasks. They offer precise control and reliable adjustment capabilities that contribute to achieving accurate precision and alignment. Here are some key roles that screw jacks play in optimizing precision and alignment:
- Precise Positioning: Screw jacks provide precise positioning control, allowing for accurate adjustment of height, alignment, or level. The threaded screw mechanism enables fine incremental movements, enabling operators to achieve the desired position with high precision. This level of control is essential in tasks that require precise alignment or positioning, such as assembly lines, machining operations, or optical systems.
- Micro-Adjustments: Screw jacks are capable of micro-adjustments, which are extremely small and precise movements. These micro-adjustments are valuable in tasks that demand fine-tuning and meticulous alignment. By making small, controlled changes using the screw jack, operators can optimize the precision and alignment of components or structures.
- Stability and Load-Bearing: Screw jacks offer stability and reliable load-bearing capabilities. The load is evenly distributed and supported along the screw thread, ensuring stability during tasks that require precision and alignment. This stability is especially important when working with delicate or sensitive components that may be susceptible to misalignment or damage due to external forces.
- Repeatability: Screw jacks facilitate repeatability in precision and alignment tasks. Once a specific position or alignment is achieved, the screw jack can reliably return to that position repeatedly. This repeatability is advantageous in applications that require consistent precision and alignment, such as testing equipment, calibration processes, or scientific experiments.
- Flexibility and Adaptability: Screw jacks offer flexibility and adaptability to optimize precision and alignment in various tasks. They can be easily adjusted and customized to accommodate different requirements, load capacities, and dimensions. Screw jacks are available in different sizes, configurations, and mounting options, allowing for integration into diverse applications and systems.
- Combined with Measurement Systems: Screw jacks can be combined with measurement systems or sensors to enhance precision and alignment. For example, by integrating linear displacement sensors or laser alignment systems, operators can monitor and verify the position or alignment during the task. This combination of screw jacks with measurement systems provides real-time feedback and enables adjustments to achieve optimal precision and alignment.
By providing precise positioning, micro-adjustments, stability, load-bearing capabilities, repeatability, flexibility, and the ability to integrate with measurement systems, screw jacks significantly contribute to optimizing precision and alignment in a wide range of tasks. Their reliable and controllable nature makes them valuable tools in industries such as manufacturing, construction, automation, and research.
What are the key components that make up a typical screw jack mechanism?
A typical screw jack mechanism consists of several key components that work together to convert rotational motion into linear motion and handle heavy loads. Here are the key components that make up a typical screw jack mechanism:
- Screw: The screw is a threaded shaft that forms the primary component of the screw jack mechanism. It has helical grooves running along its length and is responsible for converting rotary motion into linear motion. The pitch of the screw determines the linear displacement achieved per revolution.
- Nut: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut moves along the screw’s threads when the screw is rotated, resulting in linear displacement.
- Housing: The housing, also known as the body or casing, provides support and protection to the internal components of the screw jack mechanism. It encloses the screw and nut, preventing contaminants from entering and ensuring smooth operation.
- Base: The base is the foundation of the screw jack mechanism. It provides stability and support to the entire system, especially when heavy loads are involved. The base is typically designed to be mounted on a solid surface or integrated into a larger structure.
- Input Device: The input device is responsible for providing the rotational motion to the screw. It can be a manual handle, an electric motor, a hydraulic or pneumatic system, or any other mechanism that generates the required rotary motion.
- Load Platform: The load platform, also known as the lifting platform or load-bearing surface, is the component that supports and carries the load to be lifted or lowered. It is typically attached to the nut and moves vertically as the nut travels along the screw’s threads.
- Supporting Columns or Legs: In some screw jack mechanisms, supporting columns or legs are used to provide additional stability and structural support. These columns or legs are connected to the base and help distribute the load evenly.
- Locking Mechanism: Some screw jack mechanisms include a locking mechanism to secure the load in a fixed position once the desired height or displacement is achieved. This mechanism prevents unintended movement or slippage of the load.
- Optional Accessories: Depending on the specific application, screw jack mechanisms can be equipped with additional accessories such as limit switches, position sensors, motor controllers, lubrication systems, or protective covers to enhance safety, control, and performance.
In summary, a typical screw jack mechanism consists of components such as the screw, nut, housing, base, input device, load platform, supporting columns, locking mechanism, and optional accessories. These components work together to convert rotary motion into linear motion and provide the means to lift, lower, or position heavy loads with precision and control.
editor by CX 2024-03-30
China Custom Top Quality Good Resistance High Temperature Inconel 718 Bar Hasteloy C276 Rod Shaft Price Per Kg screw adjustable axle stands
Product Description
Special-Shaped Titanium Ti Evaporation Crucible Factory
Product Description
Here are some products that can be made using MIM (Metal Injection Molding) process:
1. Medical implants and devices, such as bone screws, dental implants, and surgical instruments.
2. Firearms components, including triggers, hammers, and other small parts.
3. Aerospace and defense parts, such as gears, brackets, and housings.
4. Electronics components, including connectors, switches, and small gears.
5. Automotive components, including engine components, brake system components, and suspension parts.
6. Jewelry components, including clasps, bezels, and decorative elements.
7. Consumer goods parts, such as eyeglass frames, watch components, and small gadgets.
8. Industrial tool parts, including inserts, blades, and cutting tools.
9. Musical instrument components, such as guitar parts and trumpet valves.
10. Sporting equipment components, including golf club heads, fishing reel parts, and bike components.
These are just a few examples of the many products that can be made using the MIM process. With its ability to produce complex geometries and high-quality finishes, MIM is an ideal manufacturing process for a wide range of industries and applications.
MIM Parts Tolerance
The tolerances for MIM (Metal Injection Molding) parts are typically very close and precise. In general, tolerances for MIM parts can be as tight as +/- 0.5% of the dimension, or +/- 0.005 inches (0.127 mm), whichever is greater. However, the specific tolerance requirements will depend on the application and the design of the part.
The MIM process is capable of producing complex shapes with high accuracy and repeatability, making it possible to achieve very tight tolerances. Additionally, the material properties of MIM parts are highly consistent, which further contributes to the precision and consistency of the final product.
It’s important to note that achieving tight tolerances may require additional steps, such as post-processing or secondary operations, to ensure that the parts meet the required specifications. Additionally, the cost of producing parts with tight tolerances can be higher due to the additional time and effort required to achieve them.
MIM Parts Advantage
1. Complex geometries: MIM can produce complex shapes and geometries that are difficult or even impossible to achieve with traditional manufacturing methods. This enables designers to create parts with intricate features and high functionality.
2. High precision: The MIM process can achieve very tight tolerances, making it possible to produce parts with high accuracy and consistency.
3. Excellent surface finish: MIM parts have a high-quality surface finish, which eliminates the need for additional finishing operations.
4. Versatility: MIM can produce parts from a range of materials, including stainless steel, low alloy steels, tool steels, titanium alloys, and more. This makes it possible to create parts with a wide range of mechanical properties and applications.
5. Cost-effective: MIM is a cost-effective manufacturing process, especially for small to medium-scale production runs. It can eliminate the need for multiple manufacturing steps and reduce material waste, resulting in lower overall costs.
Overall, MIM parts offer a range of benefits for manufacturers and customers alike, including the ability to create complex geometries, high precision, excellent surface finishes, versatility, and cost-effectiveness.
Detailed Photos
The MIM Process
the MIM (Metal Injection Molding) process can be broken down into several steps:
1. Formulation: The first step in the MIM process is to formulate the feedstock. This typically involves mixing a fine metal powder with a thermoplastic binder material and sometimes a lubricant. The binder material helps to hold the metal particles together and enables them to flow like plastic.
2. Injection molding: The feedstock is then injected into a mold cavity using an injection molding machine. The mold is typically made from steel or other durable materials and is designed to produce the desired shape of the final part.
3. Debinding: Once the part has been molded, it is subjected to a debinding process, which removes the binder material from the metal particles. This is typically done by heating the part in a CZPT or using a solvent.
4. Sintering: After debinding, the part is subjected to a high-temperature sintering process. This process fuses the metal particles together, forming a CHINAMFG metal part with the desired mechanical properties. The sintering process can take several hours to complete, depending on the size and complexity of the part.
5. Finishing: After sintering, the final part may undergo additional finishing operations, such as polishing, machining, or plating, to achieve the desired surface finish and tolerances.
Overall, the MIM process is a highly versatile and precise manufacturing method that is capable of producing complex metal parts with high accuracy and consistency. It is often used in industries such as medical devices, firearms, aerospace, electronics, and automotive, where precision, complexity, and cost-effectiveness are key considerations.
Product Parameters
The Material of the MIM Product
| Material System | Material Composition | Typical Applications |
| Low Alloy Steel | Fe-2Ni , Fe-8Ni | Automobile, machinery, and other industries, particularly in structural parts |
| Stainless Steel | 316L,17-4PH,420,440C | Medical equipment, clocks, watches |
| Carbide | WC-Co | Various tools, clocks, watches |
| Ceramic | Al2O3 ,ZrO2 ,SiO2 | IT electronics, daily necessities, watches |
| Heavy Alloys | W-Ni-Fe,W-Ni-Cu,W-Cu | The arms industry, communications, daily necessities |
| Titanium | Ti,Ti-6Al-4V | Medical and Firearm structural parts |
| Magnetic Materials | Fe, NdFeB,SmCo5, Fe-Si | Magnetic properties of the various components |
| Tool Steel | CrMo4,M2 | Tools |
Typical properties of several MIM materials
| Materials | Density | Hardness | Tensile Strength | Elongation | |
| g/cm³ | Rockwell | Mpa | % | ||
| Fe-based alloys | MIM-2200(Sintered) | 7.65 | 45HRB | 290 | 40 |
| MIM-2700(Sintered) | 7.65 | 69HRB | 440 | 26 | |
| MIM-4605(Sintered) | 7.62 | 62HRB | 415 | 15 | |
| MIM-4605(Quenching and tempering) | 7.62 | 48HRC | 1655 | 2 | |
| Stainless steel | MIM-316L(Sintered) | 7.92 | 67HB | 520 | 50 |
| MIM-17-4PH(Sintered) | 7.5 | 27HRC | 900 | 6 | |
| MIM-17-4PH(Sintered) | 7.5 | 40HRC | 1185 | 6 | |
| MIM-430L(Sintered) | 7.5 | 65HRB | 415 | 25 | |
| Tungsten alloys | 95%W-Ni-Fe | 18.1 | 30 | 960 | 25 |
| 97%W-Ni-Fe | 18.5 | 33 | 940 | 15 | |
| Carbide | YG8X | 14.9 | HRA90 | Bending Strength 2300 | |
| Fine Ceramics | Al2O3 | 3.98 | HRA92 | Bending Strength 2300 | |
Packaging & Shipping
- We prefer DHL or TNT express or other air freight between 1kg-100kg.
- we choose sea freight of more than 100kg or more than 1CBM
- As per customized specifications.
Company Profile
About us
HangZhou CHINAMFG Technology Co., Ltd has been an established manufacturer since 2008. It is located in HangZhou City, ZheJiang Province, which is close to ZheJiang . The CHINAMFG Technology is fully equipped with all kinds of metal injection molding equipment and Powder Metallurgy equipment.
We specialize in tooling design and product development. We can work with materials such as low alloy steel, stainless steel, tool steel, and titanium steel. We serve a diverse range of applications in diverse industries – Automotive, Industrial, Electronics, and Medical. As 1 of the leading suppliers of metal parts in China, we offer high-quality, custom, precision parts at competitive prices according to customer drawings and specifications.
Our advantage in the industrial market is that we can provide competitive prices for our customers. We have a completely competitive metal parts provider and supply chain solution. With a strong focus on continual improvement, we only utilize best practices to ensure that the work we do for our customers is done in the most efficient, precise, and cost-effective way possible.
The focus of Machining Design Associated has been and always will be on developing and maintaining lasting relationships with customers. We are proud to be large enough to handle our customer needs yet small enough to offer the personal attention customers appreciate.
We have full OEM Experience worldwide, providing them with One-stop solutions for a broad range of applications. We believe in quality and on-time delivery is our corn idea in order to meet our customers’ requirements.
We look CHINAMFG to cooperating with you!
Our Advantages
Why Choice Emitech as your MIM parts supplier, there may be several reasons why they could be a good choice:
1. Experience: CHINAMFG may have significant experience in the MIM industry, with a proven track record of producing high-quality parts for various applications.
2. Precision: CHINAMFG may use advanced technology and equipment to manufacture MIM parts with tight tolerances and high precision, ensuring consistent quality.
3. Customization: CHINAMFG may work closely with its customers to develop customized MIM parts that meet specific requirements and specifications.
4. Material Variety: CHINAMFG may offer a wide range of material options for MIM, including stainless steel, low alloy steels, tool steels, titanium alloys, and more, enabling their customers to choose the best material for their applications.
5. Cost-effectiveness: CHINAMFG may offer competitive pricing for their MIM parts, making it a cost-effective option for small to medium-scale production runs.
If CHINAMFG meets your specific needs and requirements, they may be a good choice for your MIM parts supplier, based on factors such as experience, precision, customization, material variety, and cost-effectiveness.
After Sales Service
Factory Supply High Demand aluminum machining parts factory
We usually provide 12 Months of repair service. If our duty, we will respond to send the new parts.
Our Service
| Our Processing | CNC center, CNC milling, CNC turning, drilling, grinding, bending, stamping, tapping, |
| Surface finish | Polishing, sandblasting, Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated, |
| Tolerance | 0.05mm~0.1mm |
| QC System | 100% inspection before shipment |
| Drawing format | CAD / PDF/ DWG/ IGS/ STEP |
| Packaging | Plastic bag/Standard package / Carton or Pallet / As per customized specifications |
| Payment Terms | 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable. |
| Trade terms | EXW, FOB, and CIF, As per the customer’s request |
| Shipment Terms |
1)We prefer DHL, TNT express, or other air freight between 1kg-100kg. 2) we prefer sea freight of more than 100kg or more than 1CBM |
| Note | The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Repaire |
|---|---|
| Warranty: | Half a Year |
| Condition: | New |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What role do screw jacks play in the precision of assembly line operations?
Screw jacks play a crucial role in ensuring the precision of assembly line operations. They are widely used in manufacturing and assembly processes where accurate positioning, alignment, and control are essential. Here’s how screw jacks contribute to the precision of assembly line operations:
- Precise Positioning: Screw jacks provide precise and controlled linear motion, allowing for accurate positioning of components, parts, or tools on the assembly line. The screw mechanism of the screw jack enables fine adjustments with high positional accuracy, ensuring that each component is correctly placed and aligned according to the required specifications.
- Height Adjustment: Screw jacks are commonly used for height adjustment applications in assembly lines. They allow for easy and precise vertical movement, enabling operators to align workstations, fixtures, or equipment at the optimal height for efficient assembly operations. The ability to fine-tune the height with screw jacks ensures ergonomic working conditions and promotes worker comfort and productivity.
- Load Handling: Screw jacks have the capability to handle a wide range of loads, from light to heavy. This makes them suitable for assembly line operations that involve different types of components or equipment with varying weights. By providing reliable load support and stability, screw jacks contribute to the precision of assembly line operations by ensuring that the load is properly supported and aligned during the assembly process.
- Force Control: Screw jacks offer precise force control capabilities, allowing operators to apply consistent and controlled forces during assembly operations. This is particularly important for tasks that require delicate handling or specific force requirements, such as tightening bolts, fastening components, or applying pressure for proper fitment. The force control provided by screw jacks helps maintain the required precision and avoids overloading or damaging the assembly components.
- Synchronization: In assembly line operations that involve multiple workstations or moving parts, screw jacks can be synchronized to ensure coordinated movement. By mechanically or electrically linking the screw jacks together, they can
What safety precautions should be followed when operating screw jacks?
Operating screw jacks safely is essential to prevent accidents, injuries, and damage to equipment. Here are some important safety precautions that should be followed when operating screw jacks:
- Read and Understand the Manual: Before operating a screw jack, carefully read and understand the manufacturer’s instruction manual. The manual provides important safety information, operating procedures, and maintenance guidelines specific to the screw jack model. Following the manufacturer’s instructions is crucial for safe and proper operation.
- Inspect the Screw Jack: Prior to use, inspect the screw jack for any signs of damage, wear, or loose components. Check for proper lubrication and ensure that all connections and fasteners are secure. If any issues are identified, do not operate the screw jack and address the problems through maintenance or contact the manufacturer for assistance.
- Use Appropriate Personal Protective Equipment (PPE): When operating a screw jack, wear the necessary personal protective equipment (PPE) as recommended by the manufacturer and applicable safety regulations. This may include safety glasses, gloves, steel-toed shoes, or other protective gear depending on the specific application and work environment.
- Ensure Stable Support: Place the screw jack on a stable and level surface capable of supporting the load. Ensure that the supporting structure or surface is capable of withstanding the forces generated during the lifting or lowering operation. Use appropriate blocking or shoring if additional support is required.
- Do Not Exceed Load Capacity: Never exceed the load capacity specified by the manufacturer for the screw jack. Overloading the screw jack can lead to instability, component failure, or other safety hazards. It is important to know the weight of the load being lifted or supported and select a screw jack with an appropriate load rating.
- Operate Smoothly and Carefully: Operate the screw jack smoothly and carefully, avoiding sudden or jerky movements. Use the operating handle or control mechanism provided by the manufacturer and follow the recommended operating procedures. Maintain control over the lifting or lowering process, and ensure that personnel or body parts are clear of pinch points or potential hazards.
- Do Not Use as a Permanent Support: Screw jacks are not designed to be used as permanent supports or to sustain constant loads over extended periods. They are intended for intermittent or temporary use. Avoid using screw jacks as permanent supports or in situations where prolonged load-bearing is required.
- Properly Store and Maintain: After use, properly store the screw jack in a clean and dry environment. Follow the manufacturer’s maintenance guidelines for lubrication, inspection, and periodic maintenance. Regularly check the screw jack for any signs of wear, damage, or deterioration, and address any issues promptly.
- Training and Competence: Ensure that operators are adequately trained and competent in the safe operation of screw jacks. Training should cover proper use, maintenance, and understanding of the associated hazards and safety precautions.
Following these safety precautions when operating screw jacks promotes a safe working environment and helps prevent accidents or injuries. It is important to prioritize safety and adhere to the manufacturer’s guidelines and industry best practices.
How do screw jacks ensure stable and controlled movement of loads?
Screw jacks are designed to ensure stable and controlled movement of loads through various mechanisms and features. These mechanisms work together to provide stability, precision, and safety during load handling. Here’s how screw jacks achieve stable and controlled movement:
- Self-Locking Mechanism: Screw jacks are equipped with self-locking mechanisms that prevent the load from lowering or descending when the screw is not being rotated. This mechanism ensures that the load remains stable and stationary even in the absence of an external driving force. The self-locking feature is achieved through the thread design and the friction between the screw and the nut. It provides inherent stability and eliminates the need for additional braking or locking mechanisms.
- High Mechanical Advantage: Screw jacks offer a high mechanical advantage, allowing for controlled movement of heavy loads with relatively low input force. The mechanical advantage is determined by the pitch of the screw and the size of the input device. By increasing the pitch or using a larger input device, the mechanical advantage can be enhanced, enabling precise and controlled movement even with substantial loads.
- Precision Thread Design: The threads of the screw and the nut in screw jacks are precision-designed to minimize backlash and play, ensuring smooth and accurate movement. The thread design influences the amount of axial movement achieved per rotation of the screw, directly impacting the precision of load positioning. By using high-quality threads and incorporating anti-backlash features, screw jacks maintain stability and control during load movement.
- Limit Switches and Position Sensors: Screw jacks can be equipped with limit switches or position sensors to provide accurate position feedback and prevent overtravel or exceedance of specified limits. These devices ensure that the load stops at the desired position and prevent any unsafe or unintended movement. Limit switches and position sensors enhance the control and safety of screw jack systems.
- Additional Safety Features: Screw jacks may incorporate additional safety features to ensure stable and controlled movement. These features can include overload protection mechanisms that prevent excessive loads from damaging the screw jack or the load-bearing structure. Emergency stop options or mechanical brakes may also be included to halt the movement in case of emergencies or power failure.
- Sturdy Construction: Screw jacks are built with robust materials and construction to withstand heavy loads and provide stability during operation. The components are designed to handle the forces exerted during load movement and maintain structural integrity. Sturdy construction ensures that the screw jack can reliably handle the load without compromising stability or control.
By incorporating self-locking mechanisms, high mechanical advantage, precision thread design, limit switches, position sensors, additional safety features, and sturdy construction, screw jacks ensure stable and controlled movement of loads. These features work together to provide precise positioning, prevent unintended movement, and enhance the safety of load handling operations.
editor by CX 2024-03-07
China Custom Jsw Tex 165 All Shaft for Extruder ball screw shaft coupling
Product Description
We manufacture screw and kneading segments for co-rotating twin screw extruders ranging from 20 mm to 350 mm and over. Our manufacturing specializes in segmented screws for twin screw extruders and is optimized for flexible order handling.
Co-rotating twin screw elements for
-APV -KOBE -OMC
-Buhler -KraussMaffei -Theysohn
-Buss -Berstorff- -Toshiba
-Clextral -Labtech -USEON
-Lantai – others
-JSW -Leistritz
-Keya -Maris
Types of the shaft
* Single Keyway * Square Keyslot *High torque key button * Dual keyslot
* Involute inner spline * Round keyslot *Retackle spline * Client’s requirements available
We offer a broader choice of materials:
For wear application:
* Tool Steel : W6Mo5Cr4V2;
* PM-HIP material : SAM10 , SAM26 , SAM39 ,CPM10V,CPM9V
For corrision application:
* Nitrided Steel: 38CrMoAI;
* PM-HIP material : SAM26 , SAM39 ,CPM10V,CPM9V
For wear and corrision application:
* PM-HIP material: SAM26 , SAM39 ,CPM10V,CPM9V
Other materials:
Stainless Steel: 316L,C276 etc.
By working closely with customers in choosing optional materials,we can minimize wear and tear and associated costs.
Our Production Plant
FRQ
1 . Q: Are you a factory or trading company?
—-A: A factory
2 . Q: Where is your factory located? How can I visit there?
—–A: Our factory is located in HangZhou , ZheJiang Province, China,
1) You can fly to HangZhou Airport directly. We will pick you up when you arrive in the airport ;
All our clients, from domestic or abroad, are warmly welcome to visit us!
3 .Q: What makes you different with others?
A: 1) Our Excellent Service For a quick, no hassle quote just send email to us We promise to reply with a price within 24 hours – sometimes even
within the hour. If you need an advice, just call our export office ,we will answer your questions immediately.
2) Our quick manufacturing time For Normal orders, we will promise to produce within 30 working days. As a manufacturer, we can ensure the
delivery time according to the formal contract.
4 .Q: How about the delivery time?
—-A: This depends on the product. Typically standard products are delivered within 30 days.
5.Q: What is the term of payment?
—-A: 1) T/T payment; 2) LC;
6 .Q: May I know the status of my order?
—-A: Yes .We will send you information and photos at different production stage of your order. You will get the latest information in time.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Standard: | ISO9001 |
| Technics: | Forging |
| Feature: | Recycle |
| Material: | Stainless Steel |
| Customization: |
Available
| Customized Request |
|---|
How do screw jacks compare to other methods of lifting and adjusting loads?
When comparing screw jacks to other methods of lifting and adjusting loads, several factors come into consideration. Here’s a comparison of screw jacks with other commonly used methods:
- Hydraulic Systems: Screw jacks offer several advantages over hydraulic systems:
- Control and Precision: Screw jacks provide precise control and incremental adjustments. Hydraulic systems, on the other hand, may have limitations in terms of fine-tuning and precise positioning.
- Self-Locking: Screw jacks have a self-locking feature, which means they can hold positions without the need for continuous hydraulic pressure. Hydraulic systems typically require constant pressure to maintain position, which can be a disadvantage in certain applications.
- Simplicity and Maintenance: Screw jacks are generally simpler in design and require less maintenance compared to hydraulic systems. Hydraulic systems involve additional components such as pumps, hoses, valves, and hydraulic fluid, which can introduce complexity and maintenance requirements.
- Load Capacity: Screw jacks are available in a wide range of load capacities, making them suitable for both light-duty and heavy-duty applications. Hydraulic systems can handle higher loads but may be less suitable for precise adjustments in lighter load ranges.
- Pneumatic Systems: Screw jacks offer several advantages over pneumatic systems:
- Precision and Control: Screw jacks provide precise and controlled adjustments, allowing for accurate positioning. Pneumatic systems may have limitations in terms of fine-tuning and precise control.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous pneumatic pressure. Pneumatic systems require continuous pressure to maintain position, which can be a drawback in certain applications.
- Energy Efficiency: Screw jacks are typically more energy-efficient compared to pneumatic systems since they do not require a constant supply of compressed air.
- Load Capacity: Screw jacks can handle a wide range of load capacities, making them suitable for various applications. Pneumatic systems may have limitations in terms of handling heavy loads.
- Electric Actuators: Screw jacks offer several advantages over electric actuators:
- Load Capacity: Screw jacks are capable of handling high loads and are suitable for heavy-duty applications. Electric actuators may have limitations in terms of load capacity.
- Self-Locking: Screw jacks have a self-locking feature, which allows them to hold positions without the need for continuous electric power. Electric actuators may require continuous power to maintain position.
- Precision and Control: Screw jacks provide precise control and incremental adjustments. Electric actuators can offer precise positioning but may have limitations in terms of fine-tuning and incremental adjustments.
- Cost-Effectiveness: Screw jacks are often more cost-effective compared to electric actuators, making them a preferred choice in certain applications.
It’s important to note that the choice between screw jacks and other methods depends on the specific requirements of the application, such as load capacity, precision, control, maintenance, and cost considerations. Each method has its strengths and limitations, and manufacturers and engineers evaluate these factors to determine the most suitable solution for a particular lifting or adjusting task.
Are there any emerging trends in screw jack technology, such as automation features?
Yes, screw jack technology has been evolving, and there are several emerging trends, including the incorporation of automation features. Here are some notable trends in screw jack technology:
- Motorized Screw Jacks: Motorized screw jacks are becoming increasingly popular. These screw jacks feature integrated electric or hydraulic motors that automate the lifting and leveling process. Motorized screw jacks offer advantages such as increased speed, precise control, and the ability to handle larger loads. They are particularly useful in applications where manual operation may be impractical or when automation is desired for improved efficiency.
- Integrated Control Systems: Screw jacks are now being equipped with integrated control systems that enhance automation. These control systems can include programmable logic controllers (PLCs), human-machine interfaces (HMIs), or other electronic control units. The integration of control systems allows for centralized control, remote operation, and the ability to program complex lifting sequences or preset positions. This automation feature improves efficiency, reduces operator workload, and enhances safety.
- Position Feedback and Monitoring: Another emerging trend in screw jack technology is the incorporation of position feedback and monitoring systems. These systems utilize sensors to provide real-time feedback on the position and movement of the screw jack. By monitoring the position, operators can ensure accurate and precise positioning. Position feedback systems also enable automated control, closed-loop operation, and the ability to detect and respond to any deviations or abnormal conditions during lifting or leveling operations.
- Wireless Connectivity and Industrial IoT: Screw jacks are being integrated into wireless connectivity networks and industrial Internet of Things (IoT) systems. This allows for remote monitoring, data acquisition, and control of screw jacks. Wireless connectivity enables real-time data transmission, remote diagnostics, and predictive maintenance capabilities. By leveraging IoT technologies, screw jacks can be integrated into larger automation systems, enhancing overall operational efficiency and providing valuable insights for maintenance and optimization.
- Improved Materials and Design: Advancements in materials and design are also influencing screw jack technology. Manufacturers are utilizing high-strength materials, such as hardened steel alloys and corrosion-resistant coatings, to enhance the durability, load capacity, and lifespan of screw jacks. Additionally, innovative designs are being implemented to reduce friction, improve efficiency, and minimize wear and tear, resulting in more reliable and efficient screw jack systems.
These emerging trends in screw jack technology, including the incorporation of automation features, are aimed at improving performance, efficiency, and safety in lifting and leveling applications. As technology continues to evolve, we can expect further advancements in screw jack automation and integration with modern industrial systems.
Which industries and sectors commonly rely on screw jacks for their operations?
Screw jacks find applications in various industries and sectors where lifting heavy loads, adjusting height, or precise positioning is required. Here are some of the industries and sectors that commonly rely on screw jacks for their operations:
- Manufacturing: Screw jacks are extensively used in manufacturing industries for tasks such as lifting and positioning heavy equipment, adjusting assembly line heights, and aligning components during production processes.
- Construction: The construction industry utilizes screw jacks for tasks like lifting and stabilizing structural elements during building construction, adjusting formwork and scaffolding heights, and positioning heavy machinery or materials.
- Automotive: In the automotive sector, screw jacks are employed for lifting vehicles during maintenance and repairs, adjusting conveyor heights in assembly lines, and positioning components during manufacturing processes.
- Transportation and Logistics: Screw jacks are used in transportation and logistics for tasks such as adjusting loading dock heights, raising or lowering platforms on trucks or trailers, and positioning cargo handling equipment.
- Entertainment and Events: The entertainment and events industry relies on screw jacks for stage setups, lifting and adjusting lighting equipment, raising or lowering platforms for performers, and creating dynamic stage effects.
- Aerospace and Defense: Screw jacks are utilized in the aerospace and defense sectors for applications such as adjusting heights of launch platforms, positioning aircraft components during assembly, and operating heavy-duty doors or hatches.
- Material Handling and Warehousing: Screw jacks are found in material handling and warehousing operations for tasks like adjusting conveyor heights, lifting heavy pallets or containers, and positioning racks or shelves.
- Mining and Heavy Machinery: The mining industry and sectors involving heavy machinery utilize screw jacks for lifting and positioning equipment, adjusting conveyor heights, and supporting heavy loads in various mining operations.
- Energy and Utilities: Screw jacks are employed in energy and utility sectors for tasks such as adjusting heights of solar panels or wind turbines, raising or lowering equipment in power plants, and positioning components in utility infrastructure.
- Medical and Rehabilitation: In the medical and rehabilitation fields, screw jacks are used for height adjustment of medical beds, positioning of imaging equipment, and providing adjustable support systems for patients.
This list is not exhaustive, and screw jacks may find applications in other industries and sectors beyond those mentioned. The versatility, load capacity, and precise control offered by screw jacks make them valuable tools in a wide range of operations requiring lifting, adjusting, or positioning heavy loads.
editor by CX 2024-03-06
China Custom Stainless Steel Micro Precision Shaft set screw bearing shaft tolerance
Product Description
| No. | Item | Specifications |
| 1 | Materials | Carbon steel: 10#, 18#, 1018, 22#, 1571, 40Cr, 45#, 1045, 50#, 55#, 60#, 65Mn, 70#, 72B, 80#, 82B Alloy Structure Steel: B7, 20CrMo, 42Crmo, SCM415, SCM440, 4140 High-carbon chromium bearing steel: GCr15, 52100, SUJ2 Free-cutting steel: 12L14, 12L15 Stainless steel: 1Cr13, 2Cr13, 3Cr13, 4Cr13, 1Cr17, SUS410, SUS420, SUS430, SUS416, SUS440C, 17-4, 17-4PH, 130M, 200, 201, 202, 205, 303, 303Cu, 304, 316, 316L Aluminum grade: 6061, 6063 Brass: Hpb58-2.5 (C38000), Hpb59-1 (C37710), Hpb61-1 (C37100), Hpb62-0.8 (C35000), Hpb63-0.1 (C34900), Hpb63-3 (C34500), H60, H62, H63, H65 |
| 2 | Diameter | Ø0.3-Ø25 |
| 3 | Diameter tolerance | 0.002mm |
| 4 | Roundness | 0.0005mm |
| 5 | Roughness | Ra0.05 |
| 6 | Straightness | 0.005mm |
| 7 | Hardness: | HRC/HV |
| 8 | Length | 2mm-1000mm |
| 9 | Heat treatment | 1. Oil Quenching 2. High frequency quenching 3. Carburization 4. Vacuum Heat treatment 5. Mesh belt CZPT heat treatment |
| 10 | Surface treatment | 1. Plating nickel 2. Plating zinc 3. Plating passivation 4. Plating phosphating 5. Black coating 6. Anodized treatment |
| 11 | Packing | Plastic bags inside and standard cartons outside. Shipment by pallets or according to customer’s packing specifications. |
Q: How can I get samples?
A: Free samples and freight collect, except for special circumstances.
Q: What is your minimum order quantity for the items in the order?
A: 2000pcs for each part except for sample.
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer, specialized in manufacturing and exporting of qualified precision micro shafts.
Q: What are your usual terms of payment?
A: We generally ask for payment by T/T in advance and L/C at sight.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
|---|---|
| Axle Number: | 2 |
| Application: | Car |
| Certification: | ISO, IATF |
| Material: | Stainless Steel |
| Type: | Auto Shaft |
| Samples: |
US$ 4/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can screw jacks be integrated with advanced monitoring and feedback systems?
Yes, screw jacks can be integrated with advanced monitoring and feedback systems to enhance their functionality, control, and safety. The integration of monitoring and feedback systems allows for real-time data acquisition, analysis, and precise control over the operation of screw jacks. Here’s how screw jacks can be integrated with advanced monitoring and feedback systems:
- Sensors and Load Cells: Sensors and load cells can be installed in screw jacks to measure parameters such as force, torque, displacement, or position. These sensors provide real-time feedback on the performance and condition of the screw jack, allowing for precise control and monitoring of the applied load or position.
- Position Encoders: Position encoders can be used to measure the position and movement of the screw jack accurately. By integrating position encoders, the exact position of the screw jack can be monitored and controlled, enabling precise positioning and automation in various applications.
- Control Systems: Advanced control systems, such as programmable logic controllers (PLCs) or computer numerical control (CNC) systems, can be connected to screw jacks. These control systems receive data from the sensors and load cells and use algorithms to calculate the required input commands for the screw jacks. By integrating control systems, precise and automated control over the screw jacks can be achieved.
- Human-Machine Interface (HMI): HMIs can be used to provide operators with a user-friendly interface to monitor and control the screw jacks. Through an HMI, operators can visualize real-time data, set parameters, and make adjustments as needed. This enhances the ease of operation and allows for efficient monitoring and control of the screw jacks.
- Data Logging and Analysis: Integration with advanced monitoring and feedback systems enables the collection and logging of data from the screw jacks. This data can be analyzed to identify patterns, trends, or anomalies, providing insights into the performance, efficiency, and maintenance requirements of the screw jacks. Data analysis helps optimize the operation, predict failures, and schedule maintenance tasks proactively.
- Safety Systems: Advanced monitoring and feedback systems can contribute to the safety of screw jack operations. By integrating safety features such as limit switches, emergency stop buttons, or overload protection systems, potential risks or malfunctions can be detected and appropriate actions can be taken to prevent accidents or damage.
By integrating screw jacks with advanced monitoring and feedback systems, precise control, automation, data-driven decision-making, and enhanced safety can be achieved. This integration is particularly beneficial in applications where accuracy, repeatability, and real-time control are critical, such as in industrial automation, robotics, material handling, and assembly processes.
What safety precautions should be followed when operating screw jacks?
Operating screw jacks safely is essential to prevent accidents, injuries, and damage to equipment. Here are some important safety precautions that should be followed when operating screw jacks:
- Read and Understand the Manual: Before operating a screw jack, carefully read and understand the manufacturer’s instruction manual. The manual provides important safety information, operating procedures, and maintenance guidelines specific to the screw jack model. Following the manufacturer’s instructions is crucial for safe and proper operation.
- Inspect the Screw Jack: Prior to use, inspect the screw jack for any signs of damage, wear, or loose components. Check for proper lubrication and ensure that all connections and fasteners are secure. If any issues are identified, do not operate the screw jack and address the problems through maintenance or contact the manufacturer for assistance.
- Use Appropriate Personal Protective Equipment (PPE): When operating a screw jack, wear the necessary personal protective equipment (PPE) as recommended by the manufacturer and applicable safety regulations. This may include safety glasses, gloves, steel-toed shoes, or other protective gear depending on the specific application and work environment.
- Ensure Stable Support: Place the screw jack on a stable and level surface capable of supporting the load. Ensure that the supporting structure or surface is capable of withstanding the forces generated during the lifting or lowering operation. Use appropriate blocking or shoring if additional support is required.
- Do Not Exceed Load Capacity: Never exceed the load capacity specified by the manufacturer for the screw jack. Overloading the screw jack can lead to instability, component failure, or other safety hazards. It is important to know the weight of the load being lifted or supported and select a screw jack with an appropriate load rating.
- Operate Smoothly and Carefully: Operate the screw jack smoothly and carefully, avoiding sudden or jerky movements. Use the operating handle or control mechanism provided by the manufacturer and follow the recommended operating procedures. Maintain control over the lifting or lowering process, and ensure that personnel or body parts are clear of pinch points or potential hazards.
- Do Not Use as a Permanent Support: Screw jacks are not designed to be used as permanent supports or to sustain constant loads over extended periods. They are intended for intermittent or temporary use. Avoid using screw jacks as permanent supports or in situations where prolonged load-bearing is required.
- Properly Store and Maintain: After use, properly store the screw jack in a clean and dry environment. Follow the manufacturer’s maintenance guidelines for lubrication, inspection, and periodic maintenance. Regularly check the screw jack for any signs of wear, damage, or deterioration, and address any issues promptly.
- Training and Competence: Ensure that operators are adequately trained and competent in the safe operation of screw jacks. Training should cover proper use, maintenance, and understanding of the associated hazards and safety precautions.
Following these safety precautions when operating screw jacks promotes a safe working environment and helps prevent accidents or injuries. It is important to prioritize safety and adhere to the manufacturer’s guidelines and industry best practices.
What are the key components that make up a typical screw jack mechanism?
A typical screw jack mechanism consists of several key components that work together to convert rotational motion into linear motion and handle heavy loads. Here are the key components that make up a typical screw jack mechanism:
- Screw: The screw is a threaded shaft that forms the primary component of the screw jack mechanism. It has helical grooves running along its length and is responsible for converting rotary motion into linear motion. The pitch of the screw determines the linear displacement achieved per revolution.
- Nut: The nut is a component that engages with the screw’s threads. It is typically a cylindrical or rectangular block with a threaded hole that matches the screw’s threads. The nut moves along the screw’s threads when the screw is rotated, resulting in linear displacement.
- Housing: The housing, also known as the body or casing, provides support and protection to the internal components of the screw jack mechanism. It encloses the screw and nut, preventing contaminants from entering and ensuring smooth operation.
- Base: The base is the foundation of the screw jack mechanism. It provides stability and support to the entire system, especially when heavy loads are involved. The base is typically designed to be mounted on a solid surface or integrated into a larger structure.
- Input Device: The input device is responsible for providing the rotational motion to the screw. It can be a manual handle, an electric motor, a hydraulic or pneumatic system, or any other mechanism that generates the required rotary motion.
- Load Platform: The load platform, also known as the lifting platform or load-bearing surface, is the component that supports and carries the load to be lifted or lowered. It is typically attached to the nut and moves vertically as the nut travels along the screw’s threads.
- Supporting Columns or Legs: In some screw jack mechanisms, supporting columns or legs are used to provide additional stability and structural support. These columns or legs are connected to the base and help distribute the load evenly.
- Locking Mechanism: Some screw jack mechanisms include a locking mechanism to secure the load in a fixed position once the desired height or displacement is achieved. This mechanism prevents unintended movement or slippage of the load.
- Optional Accessories: Depending on the specific application, screw jack mechanisms can be equipped with additional accessories such as limit switches, position sensors, motor controllers, lubrication systems, or protective covers to enhance safety, control, and performance.
In summary, a typical screw jack mechanism consists of components such as the screw, nut, housing, base, input device, load platform, supporting columns, locking mechanism, and optional accessories. These components work together to convert rotary motion into linear motion and provide the means to lift, lower, or position heavy loads with precision and control.
editor by CX 2024-02-07
China Custom Customized Metal Continiune Steel Screw Helical Shaft for Conveyor System shaft screw door
Product Description
Customized Continiune Steel Screw Helical Shaft for Conveyor System
This product is 1 customized screw helical Shaft made of heavy steel of Q345 used for the Conveyor system and ground digger , a 1.2kw laser cutting machine cuts it, and a professional machine strength forms the spiral shape and global standard welding skill finishes it. The cutting edge of this screw plate is very smooth and the tolerance is controlled within 0.05~0.1mm according to the drawing required measure, which is a very high standard in the whole industry. The professional welding standard makes it look very nice.
We also offer various customized laser cutting, forming, bending, and welding services for steel, copper, aluminum, etc materials, and the thickness can be arranged from 1~50mm.
Welcome to contact us for further discussion !!!
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Conveyor System |
|---|---|
| Standard: | GB |
| Surface Treatment: | Powder Coated |
| Production Type: | Batch Production |
| Machining Method: | Laser Cutting |
| Material: | Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What role do screw jacks play in the precision of assembly line operations?
Screw jacks play a crucial role in ensuring the precision of assembly line operations. They are widely used in manufacturing and assembly processes where accurate positioning, alignment, and control are essential. Here’s how screw jacks contribute to the precision of assembly line operations:
- Precise Positioning: Screw jacks provide precise and controlled linear motion, allowing for accurate positioning of components, parts, or tools on the assembly line. The screw mechanism of the screw jack enables fine adjustments with high positional accuracy, ensuring that each component is correctly placed and aligned according to the required specifications.
- Height Adjustment: Screw jacks are commonly used for height adjustment applications in assembly lines. They allow for easy and precise vertical movement, enabling operators to align workstations, fixtures, or equipment at the optimal height for efficient assembly operations. The ability to fine-tune the height with screw jacks ensures ergonomic working conditions and promotes worker comfort and productivity.
- Load Handling: Screw jacks have the capability to handle a wide range of loads, from light to heavy. This makes them suitable for assembly line operations that involve different types of components or equipment with varying weights. By providing reliable load support and stability, screw jacks contribute to the precision of assembly line operations by ensuring that the load is properly supported and aligned during the assembly process.
- Force Control: Screw jacks offer precise force control capabilities, allowing operators to apply consistent and controlled forces during assembly operations. This is particularly important for tasks that require delicate handling or specific force requirements, such as tightening bolts, fastening components, or applying pressure for proper fitment. The force control provided by screw jacks helps maintain the required precision and avoids overloading or damaging the assembly components.
- Synchronization: In assembly line operations that involve multiple workstations or moving parts, screw jacks can be synchronized to ensure coordinated movement. By mechanically or electrically linking the screw jacks together, they can
Are there any emerging trends in screw jack technology, such as automation features?
Yes, screw jack technology has been evolving, and there are several emerging trends, including the incorporation of automation features. Here are some notable trends in screw jack technology:
- Motorized Screw Jacks: Motorized screw jacks are becoming increasingly popular. These screw jacks feature integrated electric or hydraulic motors that automate the lifting and leveling process. Motorized screw jacks offer advantages such as increased speed, precise control, and the ability to handle larger loads. They are particularly useful in applications where manual operation may be impractical or when automation is desired for improved efficiency.
- Integrated Control Systems: Screw jacks are now being equipped with integrated control systems that enhance automation. These control systems can include programmable logic controllers (PLCs), human-machine interfaces (HMIs), or other electronic control units. The integration of control systems allows for centralized control, remote operation, and the ability to program complex lifting sequences or preset positions. This automation feature improves efficiency, reduces operator workload, and enhances safety.
- Position Feedback and Monitoring: Another emerging trend in screw jack technology is the incorporation of position feedback and monitoring systems. These systems utilize sensors to provide real-time feedback on the position and movement of the screw jack. By monitoring the position, operators can ensure accurate and precise positioning. Position feedback systems also enable automated control, closed-loop operation, and the ability to detect and respond to any deviations or abnormal conditions during lifting or leveling operations.
- Wireless Connectivity and Industrial IoT: Screw jacks are being integrated into wireless connectivity networks and industrial Internet of Things (IoT) systems. This allows for remote monitoring, data acquisition, and control of screw jacks. Wireless connectivity enables real-time data transmission, remote diagnostics, and predictive maintenance capabilities. By leveraging IoT technologies, screw jacks can be integrated into larger automation systems, enhancing overall operational efficiency and providing valuable insights for maintenance and optimization.
- Improved Materials and Design: Advancements in materials and design are also influencing screw jack technology. Manufacturers are utilizing high-strength materials, such as hardened steel alloys and corrosion-resistant coatings, to enhance the durability, load capacity, and lifespan of screw jacks. Additionally, innovative designs are being implemented to reduce friction, improve efficiency, and minimize wear and tear, resulting in more reliable and efficient screw jack systems.
These emerging trends in screw jack technology, including the incorporation of automation features, are aimed at improving performance, efficiency, and safety in lifting and leveling applications. As technology continues to evolve, we can expect further advancements in screw jack automation and integration with modern industrial systems.
How do manufacturers ensure the quality and reliability of screw jack mechanisms?
Manufacturers employ various quality control and testing measures to ensure the quality and reliability of screw jack mechanisms. These measures are implemented throughout the manufacturing process to verify that the screw jack meets the required standards and performance specifications. Here are some common practices manufacturers use to ensure quality and reliability:
- Design and Engineering: Manufacturers invest in robust design and engineering processes to develop screw jack mechanisms that meet the intended specifications. This includes selecting appropriate materials, determining the optimal thread design, and performing structural analysis to ensure the screw jack can handle the expected loads and movements. Thorough design and engineering processes contribute to the overall quality and reliability of the mechanism.
- Material Selection: Manufacturers carefully select materials with the necessary strength, durability, and corrosion resistance for the construction of screw jack mechanisms. High-quality materials, such as alloy steels or stainless steels, are often chosen to ensure the longevity and reliability of the screw jack. Material selection is based on factors such as load requirements, environmental conditions, and industry standards.
- Quality Assurance: Manufacturers implement comprehensive quality assurance processes to monitor and control the manufacturing steps. These processes include inspections, audits, and documentation to ensure that each screw jack meets the specified quality standards. Quality assurance measures may involve checks for dimensional accuracy, thread quality, surface finish, and proper assembly. Through quality assurance, manufacturers can identify and address any potential defects or deviations from the desired specifications.
- Testing and Performance Evaluation: Manufacturers conduct rigorous testing and performance evaluations to verify the functionality, load capacity, and reliability of screw jack mechanisms. This may involve load testing, endurance testing, and cycling tests to simulate real-world operating conditions. Testing helps validate the performance of the screw jack and ensures that it can handle the intended loads and movements without failure or significant degradation over time.
- Compliance with Standards: Manufacturers ensure that screw jack mechanisms comply with relevant industry standards and regulations. Compliance with standards such as ISO (International Organization for Standardization) or specific industry standards provides assurance of the quality and reliability of the product. Manufacturers may obtain certifications or undergo third-party audits to validate compliance with these standards.
- Customer Feedback and Continuous Improvement: Manufacturers value customer feedback and use it to drive continuous improvement in the design, manufacturing, and performance of screw jack mechanisms. By actively seeking input from customers and end-users, manufacturers can identify areas for enhancement and implement changes to improve the quality and reliability of their products.
By implementing stringent design processes, careful material selection, thorough quality assurance, testing and performance evaluation, compliance with standards, and continuous improvement practices, manufacturers ensure the quality and reliability of screw jack mechanisms. These measures help deliver screw jacks that meet the industry’s expectations for performance, safety, and durability.
editor by CX 2024-01-30